Tag Archives: sawing

AKYAPAK Beam Drilling Line

Mesin CNC Beam Drilling Line adalah rangkaian mesin yang berfungsi melubangi H Beam, UNP, INP, Kanal C, Hollow, dll.

3 ADM 1200 BEAM DRILLING LINE

Akyapak has 54th years of experience and engineering expertise in a variety of products. Akyapak’s passion and dedication, which are reflected in every Akyapak machine in the market, to provide premium engineered  solutions allow us to be more than your typical machinery manufacturer.

AKYAPAK Beam Drilling Machine

FRAMES

The base frame of the machine consists of robust steel profiles and frames of motion axes consist of cast iron. The frame of the machine is designed with FEM simulation and thus mechanical solidity is guaranteed, optimizing suitable material selection, vibration and tension damping, and dimensional stability.

SUPERIOR INDEPENDENT SPINDLE MOTION ABILITY IN 3 AXIS 

The 3 ADM is equipped with sub-axis (z-axis) that enables independent control of spindles along 500 mm in the length of beam without repositioning it. After making a hole in the beam, there is no need to drive the beam to make another hole in the z-axis. Each spindle can move independently in 3 axes while the beam is stationary. This feature reduces processing time considerably and increases efficiency (approx. 3 times faster than the 2 ADM model).

The independent motion ability provides combining operations: While processing one side of the flange, it is possible to perform other operations (drilling, marking, tapping, milling, etc.) independently on the opposing flange and web.

ABILITIES

SPINDLE MOTORS

The 3 ADM is equipped with servo motors that provide precise motion and includes 3 high speed 22 kW spindle motors.

MOVEMENTS

The roller linear guidance system, which provides high rigidity and a load carrying capacity, is used in all internal axis of the frame. This system supports all loads and moments from all directions.

Accurate positioning and high feed rates are guaranteed with servo motor driven ball screws.

INTELLIGENT DRILLING PROCESS  

Spindle speed can be adjustable steplessly. The spindle approaches the material with a maximum feed rate until it reaches the safety distance from material. It decreases the required feed rate in safety distance and in this way the drilling cycle time is reduced.

MINIMUM QUANTITY LUBRICATION (MQL) 

MQL minimizes the environmental impact using 100% natural, vegetable oil-based mixture and eleminating the need for cleaning coolant liquid. Almost-dry processing allows the machine to proceed to the next operation (welding, marking, etc.) without wasting time for coolant liquid disposal.

The lubricants reduce friction better than conventional oils, thus longer tool life is obtained, resulting in shorter downtime of the machine. (Approx. 25% faster drilling speed and 20% longer tool life)

The lubricant is typically mixed with a small amount of compressed air.

The 5 liter capacity coolant system for internal cooling of drilling tools and 2 liter of lubricant for installation of the machine are provided. More lubricants can also be provided upon request (5 lt. or 25 lt.).

HYDRAULIC POWER

The moveable 8 kW (total) hydraulic power unit generates high working pressure. Hoses and connections used are resistant under high pressure hydraulic circuit. Warming up of hydraulic oil is prevented with a oil-cooling fan placed on the hydraulic unit.

Easy intervention and troubleshooting are carried out thanks to themoving hydraulic unit.

           Material

AUTO-LUBRICATION

The centeral lubrication system consists of a grease pump and main and intermediate distributors. 54 lubrication points on the machine are lubricated automatically and periodically by this system. It is designed to resist 250 bar oil pressure.

All moveable components work smoothly and have a longer lifetime thanks to auto-lubrication system.

ELECTRICAL COMPONENTS

Electrical components used in the system such as thermic, contactor, relay, etc. are high quality products from internationally known brands.

All components and drivers are kept at a constant temperature in the electrical enclosure with a standard air-conditioner.

FEEDING ARM

The feeding arm with gripper carries out longitudinal positioning of the beam. The precise motion ability is guaranteed with a servo driven rack and pinion system (positioning accuracy: 0.01).

Short beams can also be processed with the feeding arm system compared to roller measurement systems. The positioning system is not effected by scale, rust and weather conditions and is therefore more accurate. There is no need for an additional unit to drive the beams towards the saw station.

The feeding arm can be turned 90 degree in order to grab the beam in a different position.

Max. speed30 m/min

AUTOMATIC TOOL AND MATERIAL MEASUREMENT

Material length, width and height are measured automatically by independent measurement systems provided on the machine. An operator sets the material type with dimensions in the program so that the software determines as to how many points the measurement of material height will be performed. The flanges and web heights are measured automatically with a measurement probe. When a beam is clamped horizontally, the width of the beam is measured automatically with a measurement probe. Material length is measured by means of a laser sensor at the exit of the machine.

The software stores those dimensions and thus determines the required real dimensions to start the process and more accurate results are obtained.

The tool length is measured automatically by a laser sensor, when a new tool is placed in the tool changer.

Material dimensions and drill length are measured automatically, thus saving time and providing operating safety.

AUTOMATIC TOOL CHANGING (ATC)

Three automatic tool changing unit are provided, one for each spindle and each unit has four stations for different tools.

The ATC system enables the machine to change tools quickly and automatically, thus eleminating manual intervention and reducing downtime of the machine.  

Capacity8 kg for each station.

MATERIAL CLAMPING SYSTEM

Beams are clamped on the horizontal plane between rollers hydraulically and vertical clamping is performed hydraulically by pressure apparatuses. Deflections and vibrations generated during drilling operation are prevented thanks to 16 hardened rollers that come in contact with the beam from both sides.

MARKING

Marking with scribing tools on 3 surfaces of beams is provided.

Scribing depth1-3 mm
Air motor speed19000 rpm / 6 bar

HYDRAULIC MARKING UNIT 

Hydraulic marking unit is provided as an option. Hydraulic marking can be performed only on an exterior surface of beams by hydraulic cylinder pressure. 40 characters including letters and numbers are available on the rotating disk, which is positioned through a servo motor.

Characters height15 mm
Characters depth1-3 mm

INFEED AND OUTFEED CONVEYORS

The heavy steel conveyors provide a steady structure for processing. The height of conveyors can be adjusted so as to keep the level the same.

The outfed steel conveyor rolls are motor driven.

Height800 mm (+/- 25 mm height adjustment)
Max. speed15 m/min

TRANSFER TABLES 

Transfer tables are integrated into the infeed and outfeed systems to ensure that the material is at the most suitable position for starting the operation and to remove the processed material from the working area safely besides eliminating the need for crane operations. The work-flow safety and continuity are also guaranteed with transfer tables.

BOTTOM SUPPORT UNIT

A bottom support unit is an optional feature provided on the machine to perevent deflections that occur on thin webs, plates, etc.

CHIP CONVEYOR

The chips that pile-up in the machine during drilling operations can be disposed with an optional chip conveyor.

REMOTE CONTROL (OPTIONAL) 

The remote control allows the operator to check and inspect the process in safely without walking around.

SAFETY SWITCHES 

If the doors are opened during production, the machine stops automatically to provide a safe working environment.

SAFETY FENCING AND INTERLOCKING DOOR

A safety fence is provided upon request to prevent entering dangerous areas. The safety fence has various types and dimensions.

The interlocking door is integrated with safety fencing. When the sensor notices that the interlocking door is opened, all systems of the relevant zone will be shut down immediately.

LIGHT CURTAIN 

Light curtains are provided upon request to detect approaches in a dangerous area. When a light curtain is crossed, all systems of the relevant area will be shut down immediately.

CE AND INTERNATIONAL STANDARDS

All Akyapak Drill Lines are in compliance with CE regulations and meet the following international standards.

Related Directives and Annex: Machinery Directive 2006/42/EC/Annex VIII

Related Standards:

  • EN ISO 12100:2010
  • EN 12717:2001+A1:2009
  • EN 60204-1:2006/AC:2010


CNC CONTROL SYSTEM AND SOFTWARE

CNC CONTROL SYSTEM: Mitsubishi C70 Series CNC

iQ Platform CNC CPUs

The Q173NCCPU enables CNC Control to be integrated with Sequence, Motion, and Robot automation systems. Also known as the C70 Series CNC Controller, an iQ CNC CPU system uses multi-purpose GOT1000 HMIs and on-rack I/O cards to minimize TCO on CNC line solutions

Key Features

  • Accelerated communication speed over the inter-CPU shared memory
  • Up to 16 axes with 4 simultaneously controlled axes per CPU, 2 CPUs per system
  • 16.8k Block/min processing speed
  • Streamlined production with reduced Tact Time and host information system linkage
  • Uses GOT1000 HMI and iQ rack-based I/O card interfaces
  • SSCNETIII benefits, including noise free, 50Mbps, fiber optic communication.
  • Mitsubishi Touch Screen

Programing Software

Lantek Flex3d SteelWork is a new module in the family of Lantek Flex3d products focused on designing and machining of standard profiles (I, U, L, T and square or round tubes).

Lantek Flex3d SteelWork is a stand-alone product and it does not require any other additional Lantek software. Thanks to more than 20 years of experience in the sheet metal market, Lantek has been able to create a powerful off-line design and programming system for profile cutting machines in all their different versions: Sawing and drilling.

Easy and Flexible Design

Lantek Flex3d SteelWork allows for 3D design in an intuitive and simple way, giving a real vision of the result that the user will obtain when drilling and sawing the profile on the machine. The user can create any type of standard profile in a very flexible way. It is a parametric system allowing the user to change the values of any of the operations made previously, including the possibility of changing the initial parameters of each profile (enlarge, shorten, etc.). Once the design process is complete, the user can simulate in 3D the head movement of the machine displaying each machining operation that is processed along the tube or the profile (profiling, drilling, sawing). The user can also generate the NC file to send directly to the machine. Lantek Flex3d SteelWork, can be adapted to work with any profile or tube machine.

Technical Characteristics

Lantek Flex3d SteelWork displays the exact profile and simulates in 3D each process, reducing to a minimum the possibility of errors.

It offers the user the possibility to create standard sections (I, U, L, T, circular or square tube etc). This eliminates the need for the user to duplicate the entry of information to create a profile. It is only necessary to select one of the standard base sections and insert the length and material. The system is based on database technology, allowing for the complete management of the different profile products and remnants and gaining really quick access to them.

DSTV, SAT, and CAM importers

Lantek Flex3d SteelWork can import data generated by 3rd party CAD systems used for designing structures such as DSTV, SAT, and CAM files (DSTV fie importing is a standard feature. Importing of all other files such as SAT and CAM are optional features)

It allows the user to import different formats including machining operations and make any modification for production. The system converts the DSTV, SAT, and CAM files into the native format for Lantek Flex3d which allows the user to apply modifications in a natural and easy way.

It also has the possibility to modify, add, and delete any machining operation required for the profile. Lantek Flex3d can easily interpret the various properties of each file such as material thickness, material type, and quantity if supported by the imported format.

Tekla NC files is easily imported to Lantek                       Flex3D to create CNC programs as Standard 

Design Options

Apart from the basic operations of drilling, shearing, marking, and sawing, the system offers the possibility to create cutting operations from geometry imported from the Lantek 2D module and imported formats such as DXF. There are also dimensioning features to check the measurements of any geometry or machining operations of the profile.

Lantek Flex3d SteelWork offers the user the possibility to apply the following operations:

  • Automatic and semi-automatic drilling operations along the profile (any flanges and/or web)
  • Automatic and semi-automatic cutting operations (sawing).
  • Automatic tools for text and contour marking operations.
  • Copy machining. The user has the chance to make copies of any machining already made on the profile. Modifications on machining will be applied to any copy of the original.

Cutting Profiles Simulation

Lantek Flex3d SteelWork allows you to simulate each profile operation such as, drilling, cutting,  and the work zone. Lantek Flex3d SteelWork will automatically generate the NC file for each machine from the machined contours on each profile. Lantek Flex3d SteelWork detects any potential collisions automatically and gives the user the tools to modify them manually. The system will automatically avoid collisions where possible. Where collisions occur, the system will display them on the screen during the simulation phase.

The user can also make zoom, movements, rotations, and different axis positioning on the profile while viewing the simulation. The operator also can make drawings on Tekla and transfer it to Lantek Flex3d SteelWork.

ONLINE SUPPORT

Online support can be provided by Akyapak engineers via Teamviewer, connecting to the customer’s computer on which Lantek is installed. The engineers can monitor the machine and analyze the data online and in this way problems can be solved easily and quickly, maintaining the running of your machine.

Broadband internet connection is required for the machine connection. Ethernet line is provided by the customer to where the machine is installed.

TECHNICAL SPECIFICATIONS

TECHNICAL DETAILS

Controller Mitsubishi
Operating RangemmMin. 80 x 80 Max. 1200 x 500
Drilling Units 3
Drill Diametermm10 – 40  (Carbide and U-drill) 40 – 50  (U-drill only)
Thread Tapping M12 – M24
Drill Holder BT40
Spindle Speedrpm50 – 3000 stepless
Spindle PowerkW22
Spindle TorqueNm280
Tool Changer 3 x 4
Weight per linear meterkg/m1000
Spindle positioning speed / returning speedm/min15
Machine Weightkg13000

CAPACITIES

ANGLEminimummm80 x 80 x 8
  inch3.15” x 3.15” x 1/3”
 maximummm250 x 250 x 28
  inch9.84” x 9.84”x 1.1”
U CHANNELminimummm80 x 45 x 6
  inch3.15”x1.77”x 1/4”
 maximummm400 x 110 x 14
  inch15.74“ x 4.33“ x 0.55“
HEAminimummm96 x 100 x 5
  inch3.77”x3.93”x0.19”
 maximummm990 x 300 x 16,5
  inch38.9”x11.8”x0.64”
HEBminimummm100 x 100 x 6
  inch3.93“x3.93“x ¼“
 maximummm1000 x 300 x 19
  inch39.3“x11.8“x0.74“
HEMminimummm120 x 106 x 12
  inch4.7“x4.1“0.47“
 maximummm1008 x 302 x 21
  inch39.6“x11.8“x0.82“
H WELDED PROFILEmaximummm1250 x 500 x 50
  inch49.2”x19.68”x2”
IPEminimummm80 x 46 x 3,6
  inch3.14”x1.81”x0.14”
 maximummm770 x 268 x 15,6
  inch30.3”x10.5”x0.61”
IPNminimummm80 x 42 x 3,9
  inch3.14”x1.65”x0.15”
 maximummm550 x 200 x 19
  inch21.6”x 7.87”x 0.74”


AST-1200 MITER BAND SAW

Akyapak Miter Band Saw has been designed with a rigid frame and equipped with high quality components to guarantee the best sawing results. With the increased cutting speed, the Akyapak Miter Band Saw can cut materials at 90°or at miters. The saw can be installed in tandem with an Akyapak Beam Drilling Line or as a separate line.

A steel swarf brush removes swarfs from the blade and thus the saw’s performance increases, keeping wear at a minimum.

The automatic blade tensioning system, which is controlled hydraulically, reduces faults in the cutting process. The saw approaches the material with a maximum feed rate. When it almost touches the materials, it decreases to the required feed rate and thus the sawing cycle reduces.

The material is fed through the saw in a straight position. The saw can carry out miter sawing operation up to an angle of 45° to the left and 60° to the right. The saw is turned to the required position by a servo motor via CNC. After it reaches the required position, the main frame is clamped by compact hydraulic cylinders.

When the saw frame is turning, rollers on both sides of the saw rise by 10 mm. Thus easy and fast turning of the saw is guaranteed, reducing wear on the table of the saw.

MINIMUM QUANTITY LUBRICATION (MQL)

MQL minimizes enviromental impact, using an 100% natural, vegetable oil-based mixture and eliminating the need of cleaning coolant liquid. Almost-dry processing allows the machine to proceed to the next operation (welding, marking, etc.) without wasting time for coolant disposal.

The lubricants reduce friction better than conventional oils, thus longer blade life is guaranteed, resulting in shorter downtime of the machine.       

The lubricant is typically mixed with a small amount of compressed air.

MATERIAL CLAMPING

The beam is clamped on both sides through the hydraulic cylinder and vice, preventing movements of the material during sawing to provide the best cutting results.

MATERIAL CLAMPING WITH DOUBLE CYLINDER

Clamping with double hydraulic cylinder separately is provided for special cuts and better clamping upon request.

UPPER PRESSURE CYLINDER

Better clamping of the material into the vertical plane is provided upon request, applying pressure to the material through the hydraulic cylinder at the exit of the saw and in this way more accurate cuts are guaranteed.

REMNANT REMOVING SYSTEM (OPTIONAL)

The cut short products are transported to the discharging conveyor by a special magnetic plate and thereafter transferred to out of the conveyor system.

Magnetic plate holding force15-17 kg/cm2

TECHNICAL DETAILS

ItemUnitAST-1200AST-1300AST-1500
Main Saw MotorkW111515
Mitering Servo MotorkW1.51.51.5
Brush MotorkW0.120.120.12
Coolant Oil Pump (opt)kWMQLMQLMQL
Hydraulic PumpkW5.55.55.5
Bandsaw lenghtmm901090609860
Blade typeLenoxArmorRx+ 54×1,6 TPI:2/3
(Bi-Metal)
ArmorRx+ 54×1,6 TPI:2/3
(Bi-Metal)
ArmorRx+ 67×1,6 TPI:2/3
(Bi-Metal)
Cutting Speedm/min20-10020-10020-100
Length x Width x Heightmm4740x2350x25004840x2350x25005040x2350x2500
Working Heightmm800800800
Weight kg668070808080
Mitering angle°+60°/-45°+60°/-45°+60°/-45°
Sawing Capacity max. (WxH)mm1200×5001300×6001500×600
Sawing Capacity min. (WxH)mm80×8080×8080×80

CUTTING PARAMETERS

Cutting Capacity 0°Roundmm500600600
Squaremm500600600
Flatmm1200×5001300×6001500×600
Cutting Capacity +45°Roundmm500600600
Squaremm500600600
Flatmm750×500850×6001000×600
Cutting Capacity +60°Roundmm500600600
Squaremm500600600
Flatmm500×500550×600650×600
Cutting Capacity +15°Roundmm500600600
Squaremm500600600
Flatmm1100×5001200×6001400×600
Cutting Capacity +30°Roundmm500600600
Squaremm500600600
Flatmm1000×5001050×6001250×600

GENERAL CONDITIONS

WARRANTY

12 Months. The warranty expires in case of incorrect utilization and requires using original Akyapak spare parts and consumables. The warranty period starts after installation and commissioning of the equipment. 

Jika ada kebutuhan tentang mesin Beam Drilling Line, Band Saw Line, Angle Line dll. silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Band Saw Machine / Mesin Gergaji Pita merk COSEN

COSEN MODEL SH-1713

Semi-Automatic Double Column

Heavy-Duty Bandsaw

COSEN’s SH-1713 is an extremely heavy duty production machine, which incorporates a massive base, twin column saw frame guide with top link cross, which keeps a strong support and equal cutting force over the entire cutting cycle. In addition, its basic equipment includes a 20 HP blade motor, efficient planetary gear box, 80mm (3 1/8”) wide blade and an independent control panel for easy operation. The massive structure and precision ground columns of this machine make Cosen’s SH-1713 ideal for cutting alloys and large forged materials.

MACHINE SPECIFICATIONS

Maximum Cutting Capacity Rounds
Square
Rec H x W
1300 mm (51.2”)
1300 mm (51.2”)
1300 x 1700 mm (51.2” x 67”)
Saw Blade Size
Speed
Tension
Guide
Cleaning
13000 x 80 x 1.6mm (512” x 3 1” x 0.06”)
15 – 80 m/min (49 – 264 fpm)
Automatic Hydraulic
Hydraulic Clamping Force Electric Power Driven Wire Brush
Motor Output Blade
Hydraulic
Coolant
20 hp (15 KW)
3 hp (2.2 KW)
0.5 hp (0.375 KW)
Tank Capacity Hydraulic Oil
Coolant
160 L
200 L
Vise Control Method Hydraulic  
Workbed Height 620 mm (24.4”)
Machine Weight 22000 kg (48500 lbs)
Floor Space (LxWxH) 3000 x 5892 x 4228 mm (118” x 232” x 166.5”)

MACHINE FEATURES

Machine Structure

  • The heavy duty, rigid saw frame is supported by two large bore hydraulic cylinders, providing unsurpassed rigidity, and the smoothest cutting attainable throughout the cutting cycle.
  • Dual Column design with rigid, precision ground columns ensures smooth saw frame movement and the consistently stable cutting force required throughout the cutting cycle.

Blade Drive & Lubrication System

  • Planetary gear reducer drive is used to drive the blade and provides an increased level of torque efficiency than a worm gear reducer. With Cosen’s specially designed planetary gearbox equipped to your machine, mechanical efficiency can be raised to above 90%, largely increasing cutting efficiency and saving your electrics bills. While due to low efficiency, the traditional worm gearbox may fail to drag along the blade and cause jammed blade, Cosen’s planetary gearbox would not have this problem at all. Specially designed to sustain high lateral pressure, this drive system facilitates even more perfect cutting performance.
  • Inverter Blade Speed Control is used for higher efficiency and accurate infinitely variable blade speed with easy to read LED speed indicator.
  • Powered Chip Brush is driven by an independent electric motor for optimum blade cleaning, prolonging blade life & blade guides.
  • Hydraulically powered guide arm is positioned from the operator’s counsel permitting more efficient cutting by being moved closer to the material. 

Blade Guidance System

  • Hydraulic Blade Tension insures consistently accurate recommended blade tension for straight cuts and increased blade life.  The blade tension is slightly released when the machine is idle, resulting in longer blade life.
  • Hydraulic Blade Tension System, with large easy to read pressure gauge, makes changing saw blade easy and convenient.
  • Carbide blade guides are activated hydraulically providing consistent and correct blade guide adjustment insuring straight cuts.
  • Carbide Blade Guides provides continual self-adjusting blade support for straight cuts and are relieved to facilitate coolant flow thru the guides for extended blade life.
  • Additional blade guiding bearings contacting the back of the blade provides extra support for added penetrating force for faster cuts.
  • Heavy cast iron moveable Guide Arm is hydraulically powered from the operator’s control counsel for easy operation, and efficient cutting.

Control

  • Last Cut function will allow the operator to complete a cut with the machine able to safe shut itself off after finishing the last cut of the day.
  • Ergonomically designed, user-friendly control panel.
  • Precision Feed Pressure control valve with micro-precision adjustment.
  • Saw Blade Height Selector allows the user to adjust the saw frame height and cutting depth.
mesin bandsaw cosen

Material Feeding and Clamping

  • Hydraulic driven work bed with rollers provides a safe and convenient way to load and unload the material, and the material can be fed from the front side or the rear side of the machine with equal ease.
  • Hydraulically controlled movable work bed for moving large material safely.
  • Vises are located on both sides of the blade and are driven by three oversized, full stroking hydraulic cylinders, which can clamp large material securely throughout the cutting cycle.
  • Stock Position Cylinder, which is built in the fixed vise, will push the stock away from the fixed vise for easier handling and lifting.
  • Shadow Light projects the blade line on the material making measuring lengths easy. 

Safety

  • Blade breakage and/or slippage are detected automatically and will safely shut down the machine automatically.
  • Interlock design in electrical and hydraulic system prevents the saw from accidental start, i.e. work vise and blade guides need to be clamped first before blade starts, guide arm will not move until the blade guides are released from clamp pressure.
  • All moving parts, blade covers, and guarding on the saw are painted Alert Orange to increase safety alertness.
  • All exposed electric wiring and hydraulic circuit are protected by conduits.

Accessories

  • Bi-metal saw blade.
  • Operation & parts manual.
  • Tool Box with tools, leveling pads, and an additional wire brush

OPTIONAL ACCESSORIES

  • Hydraulic chip conveyor – Hydraulic driven shaftless design allows maximum chip removal rate without worrying about burnt up motor when material falls and binds in the chip conveyor.
  • 2M Roller Table – 2M long steel table with machined rollers spread out evenly along the table to facilitate smooth material feeding. (Width of roller differs by model) One to two sets of side rollers guard the material from both sides allowing material to be fed straight forward. Table height can be adjusted.
  • Blade Deviation Detector – Blade deviation detector will detect any blade deviation to insure straight cuts. The device can be pre-set to a deviation value. If the value is exceeded the machine will stop.

Mesin Bandsaw adalah mesin yang berfungsi memotong benda berprofil, berongga maupun pejal. Mesin ini bisa berfungsi efektif disaat laser ataupun plasma tidak bisa melakukannya.

Jika anda ada kebutuhan mesin bandsaw atau gergaji pita bisa menghubungi saya Saldy Kurniawan HP: 081345026234 atau email: kurniawan.saldy@gmail.com atau saldy@tecnomesin.com