Mesin Milling CNC / CNC Machining Center merk KITAMURA (JAPAN)

CNC Vertical Machining Center KITAMURA Mycenter-4XiD#40

Dalam bidang permesinan, ada dua bagian besar, yaitu Sheet metal Processing Machine dan Metal Cutting Machine.

Kami selain mengageni brand untuk pengerjaan plat juga menyediakan mesin metal cutting. Mesin metal cutting itu diantaranya adalah mesin CNC Machining Center, Mesin Milling, Mesin Bubut, Mesin Bor, dll.

Untuk mesin Milling CNC / Machining Center, kami mengageni brand terbaik didunia yaitu KITAMURA dari Jepang yang sangat presisi, mempunyai positioning akurasi sampai 2 microns dan repeatability sampai 1 micron.

Akurasi setinggi itu sangat cocok untuk pembuatan senjata, industri penerbangan, aerospace dan bahkan pembuatan pesawat ruang angkasa. Maka jika diaplikasikan di dunia otomotif hal ini akan sangat powerful dan mengurangi defect product yang dihasilkan.

Dibawah ini adalah spesifikasi dari Horizontal Machining Center (HMC) merk KITAMURA

Horizontal Machining Center (VMC) merk KITAMURA

Horizontal Machining Center Mycenter-HX500iG#50

   

Machine Specifications

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DESIGN EXCLUSIVES

Ø  Solid Box Way Construction with Craftsmanship in Hand Scraping

  • True Geometric Accuracy
    • Rigidity Required for Heavy Duty Cutting Conditions
    • Long Life Expectancy while Holding Accuracies

Ø  World’s Fastest 60m/min (2,362ipm) Rapid Feed Rates on Solid Box Ways

  • Faster than Linear Way Machines
    • Reduction of Cycle Time

Ø  Massive 19,00kg (41,800 lbs.) Meehanite Cast Construction

  • More than 50% heavier than competitors’ machines
    • Superior Vibration Absorption
    • Improved Surface Finish

Ø Patented Twin Ballscrew and Dual Feedback Technology in X and Y Axes with 16 Million Pulse Encoder And Scale Feedback in All Axes

  • Unmatched Accuracy in its class

Positioning Accuracy               +/-0.002mm (+/- 0.000079” / Full Stroke)

Repeatability                           +/-0.001mm (+/-0.000039”)

Ø  12,000min¯¹ 4-Step Geared Head Spindle with Dual Contact Design

  • High Torque in Low Gear and Full Horse Power up to Maximum Speed
    • Reduction of Cycle Time
    • Energy Efficient – Low Energy Consumption
    • Ability to Handle a Variety of Exotic Materials

Ø Full 4th Axis Rotary Table w/High Resolution Rotary Scale

  • For both complex multi-angle large part machining and multi-part

Tombstone fixturing.

Ø  Expansive Work  Envelope

§    800mm (31.50”) Diameter x 1,100mm (43.31”) High

  • Larger than competitive 500mm machines
    • More production per pallet load

Ø  Field Expandable ATC/APC/Additional Axis Interface

  • ATC – Field Expandable up to 100, 150 and 200 Tools
    • APC – Field Expandable to 8, 14 & 21APC or Multi Pallet FMS systems
    • 5th  Axis simultaneous machining capability and be added to

BOTH pallets in the field.

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DESIGN EXCLUSIVES

Ø  Arumatik-Mi Ultra High Speed and High Precision Contour Control

  • 1680 Block Look-Ahead
    • 168m/min Feed with 1mm/block, 2,800 Blocks/sec
    • Exceptional Surface Finish Capabilities
    • Ideal for Die-Mold/3D Applications
    • Smoother and Faster Machining

Ø  Exceptional Chip Management

  • Double Decker Chip Conveyor with 100Micron Filtration
    • Internal Chip Augers

Ø  Tool Monitor/Adaptive Control

  • Reducing Cycle Time
    • Improve Tool Life

Ø  Maintenance Support Function

  • Repair and Parts Support on the NC Screen
    • Alarm Guidance

K-13962   3 / 14

Mycenter-HX500iG#50 – MACHINE SPECIFICATIONS

Table Size

Table Indexing Tapped Hole Size Maximum Table Load Max. Work piece Dia.

Max. Work piece Height Travels

X-Axis Travel

Y-Axis Travel Z-Axis Travel B-Axis Travel

Distance from Table Surface to Spindle Center

Distance from Table Center to Spindle Nose Spindle

Spindle Taper

Spindle Speed Drive Method Spindle Motor

Spindle Torque Feed

Rapid Feed X, Y, Z Cutting Feed Rate X, Y, Z Rapid Feed (B Axis)

APC

Number of Pallets APC Change Time

ATC

Tool Storage Capacity Tool Selection Method Tool Holder Style Max. Tool Diameter Max. Tool Length Max. Tool Weight

Tool to Tool Change Time

Chip to Chip Change Time Magazine Drive

500 x 500mm (19.69” x 19.69”)

0.001 Degree (4th  Axis) M16 – 2.0 x 24

800kg (1,760 Lbs.) Ø800mm (Ø31.50”) 1,100mm (43.31”)

870mm (34.25”)

800mm (31.50”)

930mm (36.61”)

0 to 360 Degrees

50 ~ 850mm (1.97” to 33.46”)

60 ~ 990mm (2.36”  to 38.98”)

#50 NST

35 to 12,000min¯¹ Gear Drive, 4-Step

40kw (54 HP) AC/15 Min.

22kw (30 HP) AC/Cont.

585.9 N•m (432.1 ft-lbs)/15 Min.

60m/min (2,362ipm) 60m/min (2,362ipm) 43,200deg/min (120rpm)

2

8.8 Seconds

50 Tools

Random bi-directional, Fixed Pot BT 50

Ø125mm (Ø4.92”) Ø300mm (Ø11.81”)

600mm (23.62”)

30kg (66.0 Lbs.)

2.2 Seconds

4.8 Seconds, Minimum Servo Motor Driven

K-13962   4 / 14

Mycenter-HX500iG#50 – MACHINE SPECIFICATIONS

Utilities

Power Requirement Air Requirement

Machine Dimensions Required Space (W x D) Machine Height Machine Net Weight

55 KVA, 200v AC, 3 Phase

0.5MPa, 410 L/min (90psi, 15 cfm)

3,620 x 4,957mm (142.52” x 214.57”)

3,499mm (137.76”)

19,000kg (41,800 Lbs.)

Control                                                                                      Arumatik-Mi

Note: Specifications Subject to Change Without Notice

Positioning Accuracy +0.002mm (±0.000079”) ● Repeatability +0.001mm (±0.000039”)

*Static Accuracy Requirements – Controlled Environment [20°±1°C/68F°±1.8F°/Humidity 60%±5%] Foundation and Inspection Methods as Specified by Kitamura

K-13962   5 / 14

KITAMURA UNIQUE STANDARD FEATURES

Mycenter-HX500iG#50 Horizontal Machining Center

   

Contact Surfaces are Extensively Hand Scraped Highest Grade Meehanite Cast Iron Construction Solid Box Ways

Patented Twin Ballscrew/Twin Servo Motor Driven in X and Y Axes Full 4th Axis Rotary Table with High Resolution Rotary Scale Expandable 2-Station Rotating Pallet System

12,000min¯¹ Gear Driven, Dual Contact Spindle

Linear Scale Feedback System – Fine Pitch, High Resolution Ballscrews

World’s Fastest Rapid Feed Rates – 60m/min (2362ipm) on Solid Box Ways

Double Decker Style Chip Conveyor with Rolling Filter 15 bar (220psi) Coolant Thru the Spindle

50-Tool Expandable Fixed Pot ATC Internal Chip Augers

Tool Monitor/Adaptive Control Maintenance Support Function

4 Axes Simultaneous Control – Expandable to 5 axes in the field 67 Million Pulse Encoder Feedback System

Manual Remote Pulse Generator, Fixed on the Control Panel High Precision Contour Control

*1680 Block Look-Ahead

*168m/min Feed with 1 mm/block, 2,800 Blocks/sec 1280 Meters Memory

Data Server 2GB

USB Memory Interface

FEATURESBENEFITS
Hand ScrapingOptimum Accuracy
Meehanite CastingVibration Absorption
Solid Box WaysRigidity & Reliability
High-SpeedWorld’s Fastest Rapid Feed Rates – 60m/min (2362ipm) on Solid Box Ways
Full 4th Axis360 Degree Cutting Capability
2-Station APCSaves Set-Up Time While Machining
12,000min¯¹ Gear SpindleLow End Torque, High End Fine Finish
50-Tool ATCExpandable up to 300 Tools in the Field
67 Million PulseOutstanding Accuracy, Finer Surface Finish
Filtration ConveyorSeparates Fines up to a 100 Micron Nominal
High Precision Contour ControlComplex Contouring & Mold Applications
   

K-13962   6 / 14

MACHINE STANDARD ACCESSORIES

  • High Speed Spindle, 35 — 12,000min¯¹ (Gear Driven) Dual Contact Spindle System
  • Spindle Orientation
  • Spindle Taper Air Blow
  • Spindle Oil Cooler
  • Full 4th Axis Rotary Table with High Resolution Rotary Scale
  • Patented Twin Ballscrew & Motor System (X &Y Axes)
  • Linear Scale Feedback System in X, Y, Z Axes
  • 15 bar (220psi) Coolant thru the Spindle
  • IAC System 1
  • 50 Tool Automatic Tool Changer (Side Mount Magazine)
  • Fixed Pot Method
  • Kitamura Original Stand-by ATC Function
  • Bi-Directional Random Tool Call-Up Function
  • Automatic Pallet Changer (2-Station) – (Rotary-type)

*Manual Pallet Index at Pallet Station

  • Tool Monitor/Adaptive Control
  • Maintenance Support Function
  • Cutting Fluid Device
  • Coolant Pump (1.2kw/1.6hp, 150L/min, 39 GPM)
  • Coolant Tank (460L, 121 Gallon)
  • Double Decker Style Chip Conveyor and Filtration System
  • Internal Screw Type Chip Conveyor (Chip Coils x 2)
  • Fully Enclosed Smart Design Splash Guard
  • Automatic Way Lubrication
  • Door Interlock
  • Air FRL Unit (Filter, Regulator, Lubricator)
  • Hydraulic Pump and Tank
  • Work Light
  • Cycle Finish Lamp
  • Rigid Tap (Synchronous Feed Tap)
  • User’s M-Function (Total 4 Sets, M20-M23)
  • Machine Installation Tool Kit
   

Leveling Bolts and Plates

  • Machine Spare Parts
  • Swivel Main Operation Panel
  • Manual Pulse Generator, Separate
  • Large 19’ Color LCD
  • Input/Output Interface (CF Card I/F on Operation Panel)
  • Input/Output Interface (USB Memory I/F on Operation Panel)
  • Power Indicator Lamp
  • Alarm Indicator LED
  • Program Protect Key Switch
  • Data Protect Key Switch
  • Push Button Switch/Emergency Stop

K-13962   7 / 14

MACHINE STANDARD ACCESSORIES

  • Push Button Switch/X Plus
  • Push Button Switch/X Minus
  • Push Button Switch/Y Plus
  • Push Button Switch/Y Minus
   

Push Button Switch/Z Plus

  • Push Button Switch/Z Minus
  • Push Button Switch/4th Plus
  • Push Button Switch/4th Minus
  • Push Button Switch/Tool Clamp
  • Push Button Switch/Tool Unclamp
  • Push Button Switch/Magazine Index CW
  • Push Button Switch/Magazine Index CCW
  • Push Button Switch/Cycle Start
  • Push Button Switch/Feed Hold
  • Push Button Switch/Spindle Stop
  • Push Button Switch/Spindle CW Start
  • Push Button Switch/Spindle CCW Start
  • Push Button Switch/Manual ATC Start
  • Push Button Switch/Manual ATC Step
  • Push Button Switch/Auto Coolant
  • Push Button Switch/Manual Coolant No. 1
  • Push Button Switch/Manual Coolant No. 2
  • Push Button Switch/Manual Coolant No. 3
  • Push Button Switch/Manual Coolant No. 4
  • Push Button Switch/2nd LS Recovery
  • Push Button Switch/Single Block
  • Push Button Switch/Dry Run
  • Push Button Switch/Block Skip
  • Push Button Switch/Optional Stop
  • Push Button Switch/Play Back
  • Push Button Switch/Program Restart
  • Push Button Switch/Handle Interrupt
  • Push Button Switch/Tool Retract & Recover
  • Push Button Switch/Work Light
  • Push Button Switch/Chip Conveyor CW
  • Push Button Switch/Chip Conveyor CCW
  • Push Button Switch/Auto Power Off
  • Push Button Switch/Door Open
  • Rotary Switch/Feedrate Override
  • Rotary Switch/Rapid Feed Override
  • Indicator LED/Axes Zero Position
  • Indicator LED/Mirror Image
  • Indicator LED/Over Travel
  • Self-Diagnosis Function

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Kitamura Mycenter-HX500iG  – CONTROL STANDARD ACCESSORIES

Basic Functions

  • Controlled Axes, 4 Axes
  • 4 Axis Simultaneous Control
  • Fine Acceleration & Deceleration Control
  • Automatic Acceleration/Deceleration after Interpolation
  • Smooth High-Gain (SHG) Control
  • Least Input Increment 0.0001”/0.001mm
  • Inch/Metric Selection (G20, G21)
  • Follow-Up at E-Stop
  • Overtravel
  • Backlash Compensation
  • Backlash Compensation (Position-Dependent Gradually Increasing-Type)
  • Stored Pitch Error Compensation
  • Jog Feed
  • Manual Rapid Traverse
  • Multi-Step Skip (G31.1, G31.2, G31.3)
  • Max. Programmable Dimension (± 8 Digits)
  • Program Number (8 Digits)
  • Sequence Number (8 Digits)
  • Absolute./Incremental Command (G90, G91)
  • Decimal Point Input
  • Operation Input
  • Pocket Calculator Type Decimal Point Input
  • Plane Selection (G17, G18, G19)
  • M-Code (3 Digits)
  • Spindle Function, S-Code (5 Digits)
  • Tool Function, T-Code (2 or 3 Digits)

High Speed and Feed Functions

  • High Precision Contour Control
  • Nano Interpolation

*The position command to the digital servo from the CNC is calculated in nm (1nm=0.000001 mm=0.00000004 in)

  • 168m/min Feed with 1mm/block, 2800 Blocks/Sec.
  • 1680 Block Look Ahead
  • Look Ahead Acceleration/Deceleration Before Interpolation
  • Feed Forward
  • Multi Block Overlapping
  • Automatic Corner Deceleration
  • Feed Rate Clamp by Acceleration
  • Feed Rate Clamp by Circular Radius
  • High Precision Contour Control
  • NURBS Interpolation
  • 67 Million Pulse Encoder Feedback System
  • Rapid Traverse Constant Inclination Acceleration/Deceleration

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  • Rapid Traverse Constant Inclination Multi-Step Acceleration/Deceleration
  • Data Server, 2GB
  • DNC 1 Interface
  • Rigid Tapping (High Speed Synchronized Tapping)
  • Pecking Tapping Cycle
  • Deep Hold Tapping Cycle

Interpolation

  • Positioning, G00

(Linear or non-linear interpolation type positioning)

  • Exact Stop Mode, G61
  • Exact Stop, G09
  • Single Direction Positioning, G60
  • Linear Interpolation, G01
  • Circular Interpolation, G02, G03
  • Circular Interpolation by “R” Programming
  • Circular Cutting, G12, G13
  • Dwell, G04
  • Helical Interpolation – 4th axis G02, G03
  • Conical Interpolation, G02.1, G03.1
  • Spiral Interpolation, G02, G03
  • Polar Coordinate Interpolation, G12.1
  • Spline Interpolation
  • 3-D Circular Interpolation G02.4, G03.4
  • Reference Point Return, G27, G28, G29
  • 2nd, 3rd, 4th Reference Position Return, G30

*Used on APC, Not available to the User

  • Floating Reference Point Return, G30.n
  • Cutting Feed per Minute
  • Inverse Time Feed
  • F-1 Digit Feed
  • Tangential Speed Constant Control

Part Program Storage

  • Memory (Total 1280m) (0.5MB)
  • Registered Programs (Total 1000 Pcs)
  • Part Program and Storage Editing
  • Program Name (32 Characters)
  • Front IC Card Mode

Operation & Display

  • Program Number Search
  • Sequence Number Search
  • Manual Intervention & Return
  • Tool Retract  & Return
  • Rapid Traverse Override (0,1,10,25,50,75,100%)
  • Cutting Feed Override (0-240%, 10% Increment)

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  • 2nd Cutting Feed Override
  • Manual Absolute
  • M,S,T (Auxiliary) Function Lock
  • Spindle Override (50-120%, 10% Increment)
  • Manual Tool Length Measurement 1 and 2

*Measure/Direct Input at Screen

  • Rotation Measurement
  • Background Editing
  • Extended Editing (Copy,Move,Change,Merge)
  • Status Display
  • Clock Display
  • Operation Screen Display
  • Preparation Screen Display
  • Edit Screen Display
  • Diagnosis Screen Display
  • Maintenance Screen Display
  • Graphic Display “A” – Foreground Only
  • Erase Screen Display for Saving Screen

Data Input/Output

  • Tape Code (EIA Code/ISO Code)
  • Label Skip
  • Parity Check, H & V Parity
  • Control In/Out
  • Directory Display and Punch, on Each Group
  • Front IC Card Interface
  • Ethernet Interface
  • USB Memory Interface
  • Modem Card Control
  • Memory Card (IC Card) Input/Output
  • Screen Hard Copy (Outputs Screen Data to Memory Card)

Tool Offset

  • Tool Offset (Total 200 Pcs, 6 Digits)
  • Tool Offset Memory C (Geo/Wear, H/D)
  • Tool Length Offset, G43, G44, G49
  • Cutter Comp C, G40, G41, G42
  • 3-Dimensional Tool Compensation, G40, G41, G42

Coordinate System

  • Work Coordinate Preset, G92.1
  • Work Coordinate System, G54~G59
  • Extended Work Coordinate (Total 102 Sets), G54.1P1~P96
  • 3-Dimensional Coordinate System Conversion

Programming Support Functions

  • Mirror Image Function

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  • Feed Rate Override Cancel (M48, M49)
  • Optional Block Skip
  • Manual Handle Interruption
  • Program Restart Function
  • Play Back Function
  • Tapping Retract Function
  • MDI Interruption Function
  • Macro Interruption Function
  • Reference Position Retract Function
  • Figure Rotation Function
  • Corner Chamfering/Corner Rounding
  • Linear Angle Command
  • Geometric Command
  • Programmable Data Input, G10

*Tool/Work Offset, Parameter

  • Sub Program Call Up (M98,M99)-8 Folds Nested
  • Custom Macro B, G65, G66, G66.1, G67

*Macro Variable, Total 700 Pcs.

  • Canned Cycle, G70~G89, G99
  • Special Canned Cycle, G34, G35, G36, G37.1
  • Tool Life Management (400 Pcs)
  • Tool Life Management, Editing Function
  • High Speed Skip Function, G31
  • Multi Step Skip Function, G31.1~G31.3
  • Speed Change Skip Function
  • Scaling Function, G50, G51
  • Small-Hole Peck Drilling Cycle
  • Coordinate System Rotation, G68, G69

Maintenance and Safety

  • Stored Stroke Check 1 (Soft OT)
  • Stored Stroke Check B
  • Stored Stroke Check C
  • Stroke Check Before Move
  • Self-Diagnosis Function
  • Alarm Display
  • Alarm History Display
  • Operator Message History Display
  • Servo Setting Screen

Perbandingan antara KITAMURA dengan TOYODA

DescriptionKITAMURA Mycenter-HX630GTOYODA FH630SX-iRemarks
Table
Table size630 x 630mm (24.8″ x 24.8″)630 x 630mm (24.8″ x 24.8″)sama
Table Indexing0.001 Degree (4th Axis)Full NC table (360,000 positions)
Tapper Hole (size x qty)M16 x 2.0 x 25
Max Table Load1,500kg (3,300 lbs)1,500kg (3,300 lbs)sama
Max Workpiece Dia.Ø1,080mm (Ø42.5″)
Max Workpiece Height1,300mm (51.2″)1,250mm (49.21″)Lebih Besar
Ballscrew  
TWINSINGLELebih Kuat
Slide  
BOX WAYLINIER GUIDELebih Kuat
Travel
X – Axis1,100mm (43.3″)/ Twin Ballsrew Design1,050mm (41.34″)Lebih Panjang
Y – Axis920mm (36.2″)/ Twin Ballsrew Design900mm (35.43″)Lebih Lebar
Z – Axis1,050mm (41.3″)/ Twin Ballsrew Design1,050mm (41.34″)sama
B – Axis0 to 360 Degrees Full 4 AxisINDEXING 1°Lebih Lengkap
Table Surf to Spindle center100 ~ 1,020mm (3.9″ ~ 40.2″)
Table center to spindle nose100 ~ 1,150mm (3.9″ ~ 45.3″)
Spindle
Spindle Tapper#50 NST (HSK-A100 Opt.)CAT#50setara
Spindle Speed35 ~ 12,000min¯¹(8,000min¯¹ Opt.)15,000 RPMLebih Pelan
Drive MethodGear Drive, 4 StepBUILD IN MOTORLebih Lengkap
Max. Spindle Torque585.9 Nm (432.1 ft lbs)530 NmLebih Besar Torsinya
Spindle Motor40KW (53HP AC/15 min)50 HPLebih Besar Tenaganya
22KW (30HP AC/Cont)SINGLE WINDING
Feed
Rapid Feed X,Y,Z60m/min (2,362ipm)60m/min (2,362ipm)sama
Cutting Feed Rate X,Y,Z60m/min (2,362ipm)
Rapid Feed (B Axis)12,000 deg/min (33.3min¯¹)
APC
Number of Pallets2
APC Change Time14.7 seconds
ATC
Tool Storage capacity62 Tools (Opt. 112, 122, 162, 212)40 Standard (121 Optional)Lebih Banyak
Tool Selection MethodRandom bi-directional, Fixed Pot
Tool Holder StyleCT (BT) 50CAT#50Setara
Max Tool Dia.Ø125mm (Ø4.9″) / Ø320mm (Ø12.6″)
Max Tool Length650mm (25.6″)
Max Tool Weight30kg (66 lbs.)
Tool to Tool2.1 seconds
Chip to Chip5.2 seconds, min.
Utilitis
Power Requirement65KVA, 200V AC, 3 Phase43KVALebih Besar Daya Listriknya
Air Requirement0.5 Mpa, 410L/min (90psi, 14cfm)56 ~ 70 psi (4 ~ 5 kgf/cm²)Lebih Besar Tekanan yang diperlukan
Machine Dimension
Required Space (WxD)4,134 x 5,760mm (162.7″ x 226.8″)3,600 x 6,900mm (141.7″ x 271.6″)Lebih Lebar tapi Kalah Panjang
Machine Height3,513mm (138.3″)3,203mm (126.1″)Lebih Tinggi
Machine Net Weight21,000kg (46,200 lbs.)19,600kg (43,210 lbs)Lebih Ringan
Control
Arumatik-MiFanucMerk sendiri
Accuracy
Positioning Accuracy± 0.002mm (± 0.000079″)/ Full stroke± 0.003mm (± 0.00012″) Full strokeLebih Presisi
Repeatability± 0.001mm (± 0.000039″)± 0.002mm (± 0.00008″)Lebih Akurat

Dibawah ini adalah spesifikasi dari Vertical Machining Center (VMC) merk KITAMURA

5-Axis Vertical Machining Center

Mytrunnion-5

Machine Specifications

DESIGN EXCLUSIVES

5 Axis Vertical Machining Center (VMC) merk KITAMURA

   Solid Box Way Construction with Craftsmanship in Hand Scraping

    True Geometric Accuracy

    Rigidity Required for Heavy Duty Cutting Conditions

    Long Life Expectancy while Holding Accuracies

   Massive 17,370Kg Meehanite Cast Construction

    Superior Vibration Absorption

    Improved Surface Finish

   Linear Scale Feedback on all Axes with 16 Million Pulse Encoder

    Unmatched Accuracy in its class

Positioning Accuracy                  +/- 0.001mm / Full Stroke

Repeatability                               +/- 0.0005mm

   Expansive Work  Envelope

    630mm Diameter x 500mm High

    Larger than competitive 5-Axis machines

   20,000rpm 4-Step Geared Head Spindle with Dual

Contact Design

    High Torque in Low Gear and Full Horse Power up to

Maximum Speed

    Reduction of Cycle Time

    Energy Efficient – Low Energy Consumption

    Ability to Handle a Variety of Exotic Materials

   Full 4th & 5th Trunnion Style Table with High Resolution

Rotary Scale

    Increased Rigidity

    +/- 5 arc/sec Positioning Accuracy

    5-Axis Simultaneous Machining

  Field Expandable ATC

    ATC – Field Expandable to 100ATC

  Exceptional Chip Management

    Double Decker Chip Conveyor with 100Micron Filtration

    Internal Chip Augers

    Standard Wash & Shower Coolant

  Ultra High Speed Processing

    AI Nano CC II

o 600 Block Look-Ahead

o 150m/min Feed with 1mm/block, 2,500 Blocks/sec

    Exceptional Surface Finish Capabilities                                                              Optional 2-Station APC

DIMENSION

Table Size Maximum Table Load Maximum Workpiece Diameter  Maximum Workpiece Height  Ø630mm 400Kg 630mm 500mm
Travels X-Axis Travel Y-Axis Travel Z-Axis Travel A-Axis Travel C-Axis Travel Distance from Table Surface to Spindle Nose Distance from Table Surface to Floor  815mm 745mm 500mm – 120 to +30 Degree 0 to 360 Degree 100 ~ 600mm 785mm
Spindle Spindle Taper Spindle Speed Drive Method Spindle Motor     Spindle Torque  NST. No. 40 20 to 20,000rpm Gear Drive, 4-Step 18 HP (13.0kw) AC/15 Min. 15 HP (11.0kw) AC/30 Min. 10 HP (7.5kw) AC/Cont 157Nm / 15 Min.
Feed Rapid Feed X, Y Rapid Feed Z Rapid Feed (A Axis) Rapid Feed (C Axis) Cutting Feed Rate X, Y, Z  50,000mm/min. 25,000mm/min. 2,000 deg/min (5.5rpm) 6,000 deg/min (16.6rpm) 0 ~ 24,000mm/min.
ATC Tool Storage Capacity Tool Selection Method Tool Holder Style Max. Tool Diameter Max. Tool Length Max. Tool Weight Tool Change Time Magazine Drive  50 Tools (Option 100 Tools) Magazine Direct MAS CT (BT) 40 75mm (150mm/Adjacent Pots Empty) 300mm 10Kg 12.5 Seconds Servo Motor Driven
Utilities Power Requirement Air Requirement  45KVA, 200v AC, 3 Phase 0.5MPa, 450L/min.
Machine Dimensions Required Space (W x D) Machine Height Machine Net Weight  3,429 x 4,956mm 3,277mm 17,370Kg
ControlKitamura-Fanuc 30i-B

MACHINE SPECIFICATIONS *All Dimensions noted are in inch

Note: Specifications Subject to Change Without Notice

KITAMURA UNIQUE STANDARD FEATURES

Contact Surfaces are Extensively Hand Scraped Highest Grade Meehanite Cast Iron Construction Solid Box Ways

20,000rpm Gear Driven, Dual Contact Spindle

Ballscrew Cooling System

Linear Scale Feedback on all Axes, A & B Axis Rotary Scale

Fastest Rapid Feed Rates in its Class – 50m/min. on Solid Box Ways

1.5MPa Coolant Thru the Spindle

50-Tool Standard Fixed Pot ATC

Base Wash & Overhead Shower Coolant

Double Decker Style Chip Conveyor and Filtration System Manual Remote Pulse Generator, Fixed on the Control Panel AI Contour Control II with High Speed Processing

*600 Block Look-Ahead

*150m/min Feed with 1 mm/block, 2,500 Blocks/sec

Nano Smoothing

Jerk Control

512Kbyte (1280 Meters) Memory

Data Server Upgrade 128mb

Rotary Table Dynamic Fixture Offset

3-Dimensional Tool Diameter Offset

High-Speed Smooth Tool Center Point Control

Inverse Time Feed

Coordinate System Rotation

  FEATURES BENEFITS Hand Scraping Optimum Accuracy Meehanite Casting Vibration Absorption IAC System 1 Controls Effects of Heat Displacement Dual Contact Spindle Greater Machining Rigidity/Longer Tool Life 20,000rpm Spindle The Best Output Range Under a Variety of Cutting Conditions 50-Tool ATC Option to 100 Tools for Added Flexibility Filtration Conveyor Separates Fines up to 100 Micron Nominal Linear Scale Feedback Ultra High Accuracy/Faster Response Speed 16 Million Pulse Outstanding Accuracy, Finer Surface Finish Nano Control Complex Contouring & Mold Applications Ultra High Positioning Accuracy ±0.001mm ● Repeatability ±0.0005mm *Static Accuracy Requirements – Controlled Environment [20°±1°C/68F°±1.8F°/Humidity  60%±5%] Foundation and Inspection Methods as Specified by Kitamura  

MACHINE STANDARD ACCESSORIES

   High Speed Spindle, 20 — 20,000 rpm (Gear Driven) Dual Contact Spindle System

   Spindle Orientation

   Spindle Taper Air Blow

   Spindle Bearing Lubrication System

   Spindle Oil Cooler

   Ballscrew Cooling System

   50 Tool Automatic Tool Changer

Magazine Direct Method

   1.5MPa Coolant Thru the Spindle

   Bi-Directional Random Tool Call-Up Function

   Cutting Fluid Device

   Coolant Pump (1.2kw/1.6hp, 148L/min.)

   Coolant Tank (990L)

   Double Decker Chip Conveyor and Filtration System

   Linear Scale Feedback on All Axes, Rotary Scales (A & C)

   Shower Coolant (Overhead Only)

Included: Coolant Pump (1.2kw/1.6 Hp, 148L/min.)

   Wash Coolant (Base Wash Only)

   Fully Enclosed Splash Guard

   Automatic Way Lubrication

   Door Interlock

   Air FRL Unit (Filter, Regulator, Lubricator)

   Hydraulic Pump and Tank

   Dynamic Counter Balance Cylinder (Hydraulic Cylinder)

   Work Light

   Cycle Finish Lamp

   Rigid Tap (Synchronous Feed Tap)

   User’s M-Function (Total 4 Sets, M20-M23)

   Machine Installation Tool Kit

   Leveling Bolts and Plates

   Machine Spare Parts

   CNC Spare Parts

   Swivel Main Operation Panel

   Manual Pulse Generator, Fixed on Operation Panel

   Program Protect Key Switch

   Manual/Automatic Operation Key Switch

   Push Button Switch/Emergency Stop

   Push Button Switch/Cycle Start

   Push Button Switch/Feed Hold

   Push Button Switch/Spindle CW

   Push Button Switch/Spindle CCW

   Push Button Switch/Spindle Stop

   Push Button Switch/Single Block

   Push Button Switch/Optional Stop

   Push Button Switch/Block Skip

   Push Button Switch/Dry Run

   Push Button Switch/Coolant Auto

   Push Button Switch/Coolant Manual No.1

   Push Button Switch/Coolant Manual No.2

   Push Button Switch/Coolant Manual No.3

   Push Button Switch/Coolant Manual No.4

   Push Button Switch/Chip Conveyor CW

   Push Button Switch/Chip Conveyor CCW

   Push Button Switch/Work Light

   Push Button Switch/Manual Tool Change

   Push Button Switch/ATC Step (For Maintenance)

   Push Button Switch/ATC Magazine Manual Indexing, CW

   Push Button Switch/ATC Magazine Manual Indexing, CCW

   Push Button Switch/Manual Tool Clamp

   Push Button Switch/Manual Tool Unclamp

   Push Button Switch/2nd LS Recovery

   Push Button Switch/Rapid

   Push Button Switch/Plus, Minus for Each Axis

   Rotary Switch/Feedrate Override

   Rotary Switch/Mode Selection

   Rotary Switch/Rapid Feed Override

   Rotary Switch/Spindle Speed Override

   Indicator LED/Power ON

   Indicator LED/Alarm

   Indicator LED/Over Travel

   Indicator LED/Spindle Gear Range

   Indicator LED/Axes Zero Position

   Indicator LED/Mirror Image

   Input/Output Interface (RS232C Port)

   ATC Magazine Safety Guard

   ATC Magazine Manual Index Switch

   Emergency Stop Switch at ATC Magazine

   ATC Magazine Door Interlock Switch

   ATC Door Open Confirmation Switch

   Axes 2nd Stroke Limit Switches

   Self Diagnosis Function

CONTROL STANDARD ACCESSORIES

Basic      Functions

   Controlled Axes, 5 Axes

   5 Axis Simultaneous Control

   HRV2 Control

   Inch/Metric Conversion

   Interlock

   Machine Lock

   Emergency Stop

   Over Travel

   Stored Stroke Check 1

   Stored Stroke Check 2, 3

   Miller Image

   Follow-Up

Operation

   Automatic Operation

   MDI Operation

   DNC Operation with Memory Card

   Program Number Research

   Sequence Number Research

   Wrong Operation Prevention

   Buffer Register

   Dry Run

   Single Block

   Manual Continuous Feed (JOG)

   Manual Reference Point Return

   Incremental Feed x1, x10, x100, x1000, x10000

Interpolation

   Nano Interpolation

   Positioning (G00)

   Single Direction Positioning (G60)

   Exact Stop Mode (G61)

   Exact Stop (G09)

   Linear Interpolation (G01)

   Circular Interpolation (G02, G03)

   Dwell (G04)

   Helical Interpolation

   Conical/Spiral Interpolation

   Nano Smoothing II

   NURBS Interpolation

   Skip Signal

   High-Speed Skip

   Torque Limit Skip

   Reference Position Return (G28)

   Reference Position Return Check (G27)

   2nd Reference Position Return (G30 P2)

   3rd/4th Reference Position Return (G30 P3, P4)

Feed    Function

   Rapid Traverse Override

   Feed Per Minute

   Tangential Speed Constant Control

   Cutting Feed Clamp

   Automatic Acceleration/Deceleration

   Rapid Traverse Bell-Shaped Acceleration/Deceleration

   Bell-Shaped Acceleration/Deceleration After Cutting Feed Interpolation

   Feedrate Override

   2nd Feedrate Override

   Jog Feedrate

   Override Cancel

   Linear Acc/Dec After Cutting Feed Interpolation

High    Speed              and  Feed   Functions

   AI Contour Control II with Ultra High Speed Processing

*600 Block Look-Ahead

*150m/min Feed with 1mm/block, 2,500 Blocks/Sec.

   Jerk Control

   Inverse Time Feed

   3-Dimensional Cutter Compensation

   Rotary Table Dynamic Fixture Offset

   Tool Center Point Control

   Tilted Working Plane Indexing Command

   Coordinate System Rotation

Program  Input

    Tape Code, EIA Code/ISO Code

    Label Skip

    Tape Format For FS15

    Parity Check, H & V Parity

    Optional Block Skip, 9 pc

    Coordinate System Rotation

    Polar Coordinate Command

    Max. Programmable Dimension +/-9 Digit

    Program File Name 32 Characters

    Sequence Number, N8 Digit

    Absolute/Incremental Programming

    Decimal Point Programming/Pocket Calculator Type Decimal Point Programming

   Diameter/Radius Programming

   Plane Selection (G17, G18, G19)

   Workpiece Coordinate System (G52-G59)

   Addition of Workpiece Coordinate System 48 pairs

   Macro Variable 600 pcs

   Manual Absolute ON and Off

   Programmable Data Input (G10)

   Sub Program Call, 10 folds nested

   Interruption Type Custom Macro

   Canned Cycle for Drilling

   Circular Interpolation by R Programming

   Automatic Corner Override

   Programmable Mirror Image

Auxiliary/Spindle Speed Function

   Auxiliary Function

   Auxiliary Function Lock

   High-Speed M/S/T/B Interface

   Rigid Tap

Tool Function/Tool Compensation

   Tool Function, T8 Digit

   Tool Offset Pairs, 999 Pairs

   Tool Offset Memory C

   Tool Length Measurement

   Tool Life Management Function, 256 Pairs

Accuracy Compensation Function

   Backlash Compensation

   Backlash Compensation For Each Rapid Traverse and Cutting Feed

   Smooth Backlash Compensation

   Stored Pitch Error Compensation

   Bi-Directional Pitch Error Compensation

   Interpolation Type Pitch Error Compensation

Editing            Operation

   Part Program Storage Size, 512Kbyte (1280M)

   Number of Registerable Programs, 1000 Programs

   Part Program Editing

   Extended Part Program Editing – Copy, Move, Change, Merge

   Program Protect

   Memory Card Program Edit & Operation

Setting      Display

   Status Display

   Clock Function

   Current Position Display

   Parameter Setting and Display

   Program Command Display

   Alarm Display

   Alarm History Display

   Operation History Display

   Run Hour and Parts Count Display

   Actual Cutting Display

   Maintenance Information Screen

   Self-Diagnosis Function

   Periodic Maintenance Screen

   Machining Condition Selection Function

Data  Input/Output

   RS232C Interface

   Fast Data Server

   Memory Card Input/Output

   USB Memory Input/Output

   Screen Hard Copy (Outputs Screen Data to Memory Card)

   Automatic Date Backup

   Embedded Ethernet

Jika ada kebutuhan tentang mesin Milling CNC, Vertical Machining Center (VMC), Horizontal Machining Center (HMC), CNC Bubut, CNC Lathe, dan mesin metal cutting lainnya, silahkan hubungi PT. Tecno Mesin Indonesia atau langsung ke saya

Saldy Kurniawan

HP: 081-345026234

email: kurniawan.saldy@gmail.com

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