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AKYAPAK Beam Drilling Line

Mesin CNC Beam Drilling Line adalah rangkaian mesin yang berfungsi melubangi H Beam, UNP, INP, Kanal C, Hollow, dll.

3 ADM 1200 BEAM DRILLING LINE

Akyapak has 54th years of experience and engineering expertise in a variety of products. Akyapak’s passion and dedication, which are reflected in every Akyapak machine in the market, to provide premium engineered  solutions allow us to be more than your typical machinery manufacturer.

AKYAPAK Beam Drilling Machine

FRAMES

The base frame of the machine consists of robust steel profiles and frames of motion axes consist of cast iron. The frame of the machine is designed with FEM simulation and thus mechanical solidity is guaranteed, optimizing suitable material selection, vibration and tension damping, and dimensional stability.

SUPERIOR INDEPENDENT SPINDLE MOTION ABILITY IN 3 AXIS 

The 3 ADM is equipped with sub-axis (z-axis) that enables independent control of spindles along 500 mm in the length of beam without repositioning it. After making a hole in the beam, there is no need to drive the beam to make another hole in the z-axis. Each spindle can move independently in 3 axes while the beam is stationary. This feature reduces processing time considerably and increases efficiency (approx. 3 times faster than the 2 ADM model).

The independent motion ability provides combining operations: While processing one side of the flange, it is possible to perform other operations (drilling, marking, tapping, milling, etc.) independently on the opposing flange and web.

ABILITIES

SPINDLE MOTORS

The 3 ADM is equipped with servo motors that provide precise motion and includes 3 high speed 22 kW spindle motors.

MOVEMENTS

The roller linear guidance system, which provides high rigidity and a load carrying capacity, is used in all internal axis of the frame. This system supports all loads and moments from all directions.

Accurate positioning and high feed rates are guaranteed with servo motor driven ball screws.

INTELLIGENT DRILLING PROCESS  

Spindle speed can be adjustable steplessly. The spindle approaches the material with a maximum feed rate until it reaches the safety distance from material. It decreases the required feed rate in safety distance and in this way the drilling cycle time is reduced.

MINIMUM QUANTITY LUBRICATION (MQL) 

MQL minimizes the environmental impact using 100% natural, vegetable oil-based mixture and eleminating the need for cleaning coolant liquid. Almost-dry processing allows the machine to proceed to the next operation (welding, marking, etc.) without wasting time for coolant liquid disposal.

The lubricants reduce friction better than conventional oils, thus longer tool life is obtained, resulting in shorter downtime of the machine. (Approx. 25% faster drilling speed and 20% longer tool life)

The lubricant is typically mixed with a small amount of compressed air.

The 5 liter capacity coolant system for internal cooling of drilling tools and 2 liter of lubricant for installation of the machine are provided. More lubricants can also be provided upon request (5 lt. or 25 lt.).

HYDRAULIC POWER

The moveable 8 kW (total) hydraulic power unit generates high working pressure. Hoses and connections used are resistant under high pressure hydraulic circuit. Warming up of hydraulic oil is prevented with a oil-cooling fan placed on the hydraulic unit.

Easy intervention and troubleshooting are carried out thanks to themoving hydraulic unit.

           Material

AUTO-LUBRICATION

The centeral lubrication system consists of a grease pump and main and intermediate distributors. 54 lubrication points on the machine are lubricated automatically and periodically by this system. It is designed to resist 250 bar oil pressure.

All moveable components work smoothly and have a longer lifetime thanks to auto-lubrication system.

ELECTRICAL COMPONENTS

Electrical components used in the system such as thermic, contactor, relay, etc. are high quality products from internationally known brands.

All components and drivers are kept at a constant temperature in the electrical enclosure with a standard air-conditioner.

FEEDING ARM

The feeding arm with gripper carries out longitudinal positioning of the beam. The precise motion ability is guaranteed with a servo driven rack and pinion system (positioning accuracy: 0.01).

Short beams can also be processed with the feeding arm system compared to roller measurement systems. The positioning system is not effected by scale, rust and weather conditions and is therefore more accurate. There is no need for an additional unit to drive the beams towards the saw station.

The feeding arm can be turned 90 degree in order to grab the beam in a different position.

Max. speed30 m/min

AUTOMATIC TOOL AND MATERIAL MEASUREMENT

Material length, width and height are measured automatically by independent measurement systems provided on the machine. An operator sets the material type with dimensions in the program so that the software determines as to how many points the measurement of material height will be performed. The flanges and web heights are measured automatically with a measurement probe. When a beam is clamped horizontally, the width of the beam is measured automatically with a measurement probe. Material length is measured by means of a laser sensor at the exit of the machine.

The software stores those dimensions and thus determines the required real dimensions to start the process and more accurate results are obtained.

The tool length is measured automatically by a laser sensor, when a new tool is placed in the tool changer.

Material dimensions and drill length are measured automatically, thus saving time and providing operating safety.

AUTOMATIC TOOL CHANGING (ATC)

Three automatic tool changing unit are provided, one for each spindle and each unit has four stations for different tools.

The ATC system enables the machine to change tools quickly and automatically, thus eleminating manual intervention and reducing downtime of the machine.  

Capacity8 kg for each station.

MATERIAL CLAMPING SYSTEM

Beams are clamped on the horizontal plane between rollers hydraulically and vertical clamping is performed hydraulically by pressure apparatuses. Deflections and vibrations generated during drilling operation are prevented thanks to 16 hardened rollers that come in contact with the beam from both sides.

MARKING

Marking with scribing tools on 3 surfaces of beams is provided.

Scribing depth1-3 mm
Air motor speed19000 rpm / 6 bar

HYDRAULIC MARKING UNIT 

Hydraulic marking unit is provided as an option. Hydraulic marking can be performed only on an exterior surface of beams by hydraulic cylinder pressure. 40 characters including letters and numbers are available on the rotating disk, which is positioned through a servo motor.

Characters height15 mm
Characters depth1-3 mm

INFEED AND OUTFEED CONVEYORS

The heavy steel conveyors provide a steady structure for processing. The height of conveyors can be adjusted so as to keep the level the same.

The outfed steel conveyor rolls are motor driven.

Height800 mm (+/- 25 mm height adjustment)
Max. speed15 m/min

TRANSFER TABLES 

Transfer tables are integrated into the infeed and outfeed systems to ensure that the material is at the most suitable position for starting the operation and to remove the processed material from the working area safely besides eliminating the need for crane operations. The work-flow safety and continuity are also guaranteed with transfer tables.

BOTTOM SUPPORT UNIT

A bottom support unit is an optional feature provided on the machine to perevent deflections that occur on thin webs, plates, etc.

CHIP CONVEYOR

The chips that pile-up in the machine during drilling operations can be disposed with an optional chip conveyor.

REMOTE CONTROL (OPTIONAL) 

The remote control allows the operator to check and inspect the process in safely without walking around.

SAFETY SWITCHES 

If the doors are opened during production, the machine stops automatically to provide a safe working environment.

SAFETY FENCING AND INTERLOCKING DOOR

A safety fence is provided upon request to prevent entering dangerous areas. The safety fence has various types and dimensions.

The interlocking door is integrated with safety fencing. When the sensor notices that the interlocking door is opened, all systems of the relevant zone will be shut down immediately.

LIGHT CURTAIN 

Light curtains are provided upon request to detect approaches in a dangerous area. When a light curtain is crossed, all systems of the relevant area will be shut down immediately.

CE AND INTERNATIONAL STANDARDS

All Akyapak Drill Lines are in compliance with CE regulations and meet the following international standards.

Related Directives and Annex: Machinery Directive 2006/42/EC/Annex VIII

Related Standards:

  • EN ISO 12100:2010
  • EN 12717:2001+A1:2009
  • EN 60204-1:2006/AC:2010


CNC CONTROL SYSTEM AND SOFTWARE

CNC CONTROL SYSTEM: Mitsubishi C70 Series CNC

iQ Platform CNC CPUs

The Q173NCCPU enables CNC Control to be integrated with Sequence, Motion, and Robot automation systems. Also known as the C70 Series CNC Controller, an iQ CNC CPU system uses multi-purpose GOT1000 HMIs and on-rack I/O cards to minimize TCO on CNC line solutions

Key Features

  • Accelerated communication speed over the inter-CPU shared memory
  • Up to 16 axes with 4 simultaneously controlled axes per CPU, 2 CPUs per system
  • 16.8k Block/min processing speed
  • Streamlined production with reduced Tact Time and host information system linkage
  • Uses GOT1000 HMI and iQ rack-based I/O card interfaces
  • SSCNETIII benefits, including noise free, 50Mbps, fiber optic communication.
  • Mitsubishi Touch Screen

Programing Software

Lantek Flex3d SteelWork is a new module in the family of Lantek Flex3d products focused on designing and machining of standard profiles (I, U, L, T and square or round tubes).

Lantek Flex3d SteelWork is a stand-alone product and it does not require any other additional Lantek software. Thanks to more than 20 years of experience in the sheet metal market, Lantek has been able to create a powerful off-line design and programming system for profile cutting machines in all their different versions: Sawing and drilling.

Easy and Flexible Design

Lantek Flex3d SteelWork allows for 3D design in an intuitive and simple way, giving a real vision of the result that the user will obtain when drilling and sawing the profile on the machine. The user can create any type of standard profile in a very flexible way. It is a parametric system allowing the user to change the values of any of the operations made previously, including the possibility of changing the initial parameters of each profile (enlarge, shorten, etc.). Once the design process is complete, the user can simulate in 3D the head movement of the machine displaying each machining operation that is processed along the tube or the profile (profiling, drilling, sawing). The user can also generate the NC file to send directly to the machine. Lantek Flex3d SteelWork, can be adapted to work with any profile or tube machine.

Technical Characteristics

Lantek Flex3d SteelWork displays the exact profile and simulates in 3D each process, reducing to a minimum the possibility of errors.

It offers the user the possibility to create standard sections (I, U, L, T, circular or square tube etc). This eliminates the need for the user to duplicate the entry of information to create a profile. It is only necessary to select one of the standard base sections and insert the length and material. The system is based on database technology, allowing for the complete management of the different profile products and remnants and gaining really quick access to them.

DSTV, SAT, and CAM importers

Lantek Flex3d SteelWork can import data generated by 3rd party CAD systems used for designing structures such as DSTV, SAT, and CAM files (DSTV fie importing is a standard feature. Importing of all other files such as SAT and CAM are optional features)

It allows the user to import different formats including machining operations and make any modification for production. The system converts the DSTV, SAT, and CAM files into the native format for Lantek Flex3d which allows the user to apply modifications in a natural and easy way.

It also has the possibility to modify, add, and delete any machining operation required for the profile. Lantek Flex3d can easily interpret the various properties of each file such as material thickness, material type, and quantity if supported by the imported format.

Tekla NC files is easily imported to Lantek                       Flex3D to create CNC programs as Standard 

Design Options

Apart from the basic operations of drilling, shearing, marking, and sawing, the system offers the possibility to create cutting operations from geometry imported from the Lantek 2D module and imported formats such as DXF. There are also dimensioning features to check the measurements of any geometry or machining operations of the profile.

Lantek Flex3d SteelWork offers the user the possibility to apply the following operations:

  • Automatic and semi-automatic drilling operations along the profile (any flanges and/or web)
  • Automatic and semi-automatic cutting operations (sawing).
  • Automatic tools for text and contour marking operations.
  • Copy machining. The user has the chance to make copies of any machining already made on the profile. Modifications on machining will be applied to any copy of the original.

Cutting Profiles Simulation

Lantek Flex3d SteelWork allows you to simulate each profile operation such as, drilling, cutting,  and the work zone. Lantek Flex3d SteelWork will automatically generate the NC file for each machine from the machined contours on each profile. Lantek Flex3d SteelWork detects any potential collisions automatically and gives the user the tools to modify them manually. The system will automatically avoid collisions where possible. Where collisions occur, the system will display them on the screen during the simulation phase.

The user can also make zoom, movements, rotations, and different axis positioning on the profile while viewing the simulation. The operator also can make drawings on Tekla and transfer it to Lantek Flex3d SteelWork.

ONLINE SUPPORT

Online support can be provided by Akyapak engineers via Teamviewer, connecting to the customer’s computer on which Lantek is installed. The engineers can monitor the machine and analyze the data online and in this way problems can be solved easily and quickly, maintaining the running of your machine.

Broadband internet connection is required for the machine connection. Ethernet line is provided by the customer to where the machine is installed.

TECHNICAL SPECIFICATIONS

TECHNICAL DETAILS

Controller Mitsubishi
Operating RangemmMin. 80 x 80 Max. 1200 x 500
Drilling Units 3
Drill Diametermm10 – 40  (Carbide and U-drill) 40 – 50  (U-drill only)
Thread Tapping M12 – M24
Drill Holder BT40
Spindle Speedrpm50 – 3000 stepless
Spindle PowerkW22
Spindle TorqueNm280
Tool Changer 3 x 4
Weight per linear meterkg/m1000
Spindle positioning speed / returning speedm/min15
Machine Weightkg13000

CAPACITIES

ANGLEminimummm80 x 80 x 8
  inch3.15” x 3.15” x 1/3”
 maximummm250 x 250 x 28
  inch9.84” x 9.84”x 1.1”
U CHANNELminimummm80 x 45 x 6
  inch3.15”x1.77”x 1/4”
 maximummm400 x 110 x 14
  inch15.74“ x 4.33“ x 0.55“
HEAminimummm96 x 100 x 5
  inch3.77”x3.93”x0.19”
 maximummm990 x 300 x 16,5
  inch38.9”x11.8”x0.64”
HEBminimummm100 x 100 x 6
  inch3.93“x3.93“x ¼“
 maximummm1000 x 300 x 19
  inch39.3“x11.8“x0.74“
HEMminimummm120 x 106 x 12
  inch4.7“x4.1“0.47“
 maximummm1008 x 302 x 21
  inch39.6“x11.8“x0.82“
H WELDED PROFILEmaximummm1250 x 500 x 50
  inch49.2”x19.68”x2”
IPEminimummm80 x 46 x 3,6
  inch3.14”x1.81”x0.14”
 maximummm770 x 268 x 15,6
  inch30.3”x10.5”x0.61”
IPNminimummm80 x 42 x 3,9
  inch3.14”x1.65”x0.15”
 maximummm550 x 200 x 19
  inch21.6”x 7.87”x 0.74”


AST-1200 MITER BAND SAW

Akyapak Miter Band Saw has been designed with a rigid frame and equipped with high quality components to guarantee the best sawing results. With the increased cutting speed, the Akyapak Miter Band Saw can cut materials at 90°or at miters. The saw can be installed in tandem with an Akyapak Beam Drilling Line or as a separate line.

A steel swarf brush removes swarfs from the blade and thus the saw’s performance increases, keeping wear at a minimum.

The automatic blade tensioning system, which is controlled hydraulically, reduces faults in the cutting process. The saw approaches the material with a maximum feed rate. When it almost touches the materials, it decreases to the required feed rate and thus the sawing cycle reduces.

The material is fed through the saw in a straight position. The saw can carry out miter sawing operation up to an angle of 45° to the left and 60° to the right. The saw is turned to the required position by a servo motor via CNC. After it reaches the required position, the main frame is clamped by compact hydraulic cylinders.

When the saw frame is turning, rollers on both sides of the saw rise by 10 mm. Thus easy and fast turning of the saw is guaranteed, reducing wear on the table of the saw.

MINIMUM QUANTITY LUBRICATION (MQL)

MQL minimizes enviromental impact, using an 100% natural, vegetable oil-based mixture and eliminating the need of cleaning coolant liquid. Almost-dry processing allows the machine to proceed to the next operation (welding, marking, etc.) without wasting time for coolant disposal.

The lubricants reduce friction better than conventional oils, thus longer blade life is guaranteed, resulting in shorter downtime of the machine.       

The lubricant is typically mixed with a small amount of compressed air.

MATERIAL CLAMPING

The beam is clamped on both sides through the hydraulic cylinder and vice, preventing movements of the material during sawing to provide the best cutting results.

MATERIAL CLAMPING WITH DOUBLE CYLINDER

Clamping with double hydraulic cylinder separately is provided for special cuts and better clamping upon request.

UPPER PRESSURE CYLINDER

Better clamping of the material into the vertical plane is provided upon request, applying pressure to the material through the hydraulic cylinder at the exit of the saw and in this way more accurate cuts are guaranteed.

REMNANT REMOVING SYSTEM (OPTIONAL)

The cut short products are transported to the discharging conveyor by a special magnetic plate and thereafter transferred to out of the conveyor system.

Magnetic plate holding force15-17 kg/cm2

TECHNICAL DETAILS

ItemUnitAST-1200AST-1300AST-1500
Main Saw MotorkW111515
Mitering Servo MotorkW1.51.51.5
Brush MotorkW0.120.120.12
Coolant Oil Pump (opt)kWMQLMQLMQL
Hydraulic PumpkW5.55.55.5
Bandsaw lenghtmm901090609860
Blade typeLenoxArmorRx+ 54×1,6 TPI:2/3
(Bi-Metal)
ArmorRx+ 54×1,6 TPI:2/3
(Bi-Metal)
ArmorRx+ 67×1,6 TPI:2/3
(Bi-Metal)
Cutting Speedm/min20-10020-10020-100
Length x Width x Heightmm4740x2350x25004840x2350x25005040x2350x2500
Working Heightmm800800800
Weight kg668070808080
Mitering angle°+60°/-45°+60°/-45°+60°/-45°
Sawing Capacity max. (WxH)mm1200×5001300×6001500×600
Sawing Capacity min. (WxH)mm80×8080×8080×80

CUTTING PARAMETERS

Cutting Capacity 0°Roundmm500600600
Squaremm500600600
Flatmm1200×5001300×6001500×600
Cutting Capacity +45°Roundmm500600600
Squaremm500600600
Flatmm750×500850×6001000×600
Cutting Capacity +60°Roundmm500600600
Squaremm500600600
Flatmm500×500550×600650×600
Cutting Capacity +15°Roundmm500600600
Squaremm500600600
Flatmm1100×5001200×6001400×600
Cutting Capacity +30°Roundmm500600600
Squaremm500600600
Flatmm1000×5001050×6001250×600

GENERAL CONDITIONS

WARRANTY

12 Months. The warranty expires in case of incorrect utilization and requires using original Akyapak spare parts and consumables. The warranty period starts after installation and commissioning of the equipment. 

Jika ada kebutuhan tentang mesin Beam Drilling Line, Band Saw Line, Angle Line dll. silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Mesin Uncoiler / Decoiler with Coil Car

mesin pembuka gulungan coil

SPECIFICATIONS

MTC-1500 Uncoiler With Coil Car

  • Material                         : Cold rolled steel,galvanized steel plate, coated steel,stainless steel
  • Material weight              : Max 3 tons
  • Material width                : Max1500mm

Uncoiler

It is made up of frame,main spindle,expansion winding drum,decoiling and hold down device,brake device and motor device.

a.         Frame structure:it is welded with shaped steel,A3 steel plate,#45 forged steel bearing base,it doesn’t deform after annealing.two bearing bases are through boring one time,which make sure main spindle concentricity of the installation without any radial jumpiness.

b.         Main spindle:40Gr round steel milling,diameter 85mm pylome,hardening and tempering finish lathe treatment.diameter of working surface 160mm,capacity 3tons.

c.         Expansion winding drum:four camber planes,expansion: Ф480-Ф520mm,the validity working length is 1500mm.

d.         Decoiling and hold down device:it consists of press rollers,support arm and air cylinder.press roller coated polyurethane,which press coil tip when decoiling,to make tip not loosen when decoiling.support arm lifts by air cylinder.

e.         Brake device:it is pneumatic disc type.the force of braking is adjustable.it will clamp when braking.

Coil Car

It’s used for transporting a coil from a loading stand to the uncoiler, driven by electric motor, the hydraulic lifting is directed by four posts.

Jika ada kebutuhan tentang mesin uncoiler maupun slitting line atau cut to length line silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Mesin Roll Bending Pipa, Siku, Hollow, WF, H Beam atau Profile lain merk AKBEND

Mesin Roll Bending Pipa Profile siku atau pipa ini adalah, mesin yang berfungsi untuk melakukan bending pada benda2 yang mempunyai penampang tertentu.

Selain mampu roll bending Pipa, mesin roll bending profil ini juga bisa membending profile lain seperti bending siku itu sendiri, pipa, hollow, strip, pipa pejal, H beam, UNP, WF, INP, T channel, dll.

Profile itu apa?

Profile itu adalah material/ benda kerja yang bentuknya memanjang yang dibedakan dari bentuk penampangnya.

Profile terdiri dari Flat Bar / Strip, T Channel, Siku (Angle Material), Pipa/Tabung (Tube/Pipe), Hollow (Kotak/Persegi), UNP, INP, H Beam, C Channel, Round Bar (Pipa Pejal), Square Bar (Kotak Solid/Pejal), WF, HEB, HEA, dll.

Mesin Roll Siku dan Pipa juga Beam
Mesin Roll type APK101 merk AKYAPAK AKBEND

Mesin roll Profile memiliki banyak pilihan ukuran dan kapasitas. Masing-masing kapasitas mesin roll profile ini mempunyai range. Artinya mesin Roll bending pipa atau bending siku ini mempunyai wilayah kerjanya masing-masing.

Mesin dengan kapasitas besar akan mempengaruhi dimensi rollnya, semakin besar kapasitasnya akan semakin besar roll yang terpasang. Mesin roll bending profile dengan ukuran yang besar akan dengan mudah membending material profile karena kekuatan besar, tetapi efek sampingnya adalah mesin roll kapasitas besar akan kesulitan jika bending material profile ukuran kecil baik dimensi materialnya maupun diameter hasil bendingnya

Mesin Roll Profile AKYAPAK AKBEND sudah terjual cukup banyak dan bisa dikatakan paling populer dipasar Indonesia.

Jika anda ada kebutuhan mesin roll siku bisa menghubungi saya Saldy Kuriniawan HP: 081345026234 atau email: kurniawan.saldy@gmail.com.

Mesin Potong Shearing Plat merk BAYKAL

cnc shearing machine

Mesin shearing adalah mesin yang berfungsi untuk melakukan proses pemotongan plat secara mekanis. Proses pemotongan plat ini memanfaatkan gaya geser dengan menggerakkan pisau potong yang menjepit plat logam. Gerakan potong ini mengikuti sudut tertentu untuk memudahkan proses pemotongan.

Type Mesin Shearing berdasarkan jenis penggeraknya

Mesin Shearing Plat ditinjau dari penggeraknya terbagi menjadi beberapa jenis.

Pertama, mesin shearing plat manual, penggeraknya adalah kekuatan tangan. Mesin potong plat ini kekuatannya terbatas dan untuk plat tipis atau pendek2 saja.

Kedua, mesin shearing plat electric, mesin ini menggunakan motor listrik. Kapasitasnya umumnya juga plat yang tipis dan tidak panjang. Untuk plat yang lebih tebal dan panjang dibutuhkan pengumpul tenaga atau flywheel. Pemanfaatan flywheel/roda gila ini membutuhkan kontruksi yang kuat dan tentu saja konsumsi listrik yang besar.

Ketiga, mesin shearing hidrolik. Mesin potong plat ini yang paling banyak digunakan saat ini karena paling efisien. Mesin ini menggunakan oli hidrolik sebagai leverage tenaganya.

Jenis mesin Shearing Plat Hidrolik

Mesin shearing Hidrolik terbagi menjadi 2 jenis:

Pertama mesin swing beam shear, mesin ini memotong dengan gerakan seperti mencangkul. Sudut datang pisau atas tidak bisa diatur. Mesin potong ini cocok untuk pekerjaan plat tidak terlalu tebal, kelebihannya mesin shearing hidrolik ini gerakannya cepat.

Kedua, mesin guillotine shear, mesin ini memotong dengan arah gerakan tegak lurus plat yang dipotong. Sudut datang pisaunya bisa diatur dsiesuaikan dengan ketebalan plat yang akan dipotong. jika plat yang akan di shearing cukup tebal, maka sudut datang dibuat lebih tinggi. Begitu juga, kalau plat yang akan digunting tipis, sudut datang pisaunya di kurangi, sehingga potongan lebih cepat dan mengurangi keriting.

Untuk BAYKAL mesin Shearing Swing Beam menggunakan NC dan untuk mesin Shearing Guillotine memakai CNC dalam pemilihan kontrolnya.

mesin potong plat NC

Sudut potong pisau ini sangat esensial karena pemotongan plat tipis dengan plat tebal akan sangat berbeda perlakuannya. Kemampuan mesin shearing untuk mengatur sudut potong pisau akan sangat mempengaruhi kontruksi dan life time baik dari pisau maupun mesin shearingnya.

Jika ada kebutuhan tentang mesin potong plat, shearing plat, gunting plat baik NC maupun CNC silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Mesin Bending Tekuk Plat (Press Brake Machine)

Mesin Bending Plat atau mesin press brake adalah mesin yang berfungsi untuk melakukan tekuk atau bending plat logam.

Jenis-jenis penekukan bermacam-macam misalnya air bending, bottoming, press bending, hamming dll. Mesin press brake / tekuk plat berguna untuk bending dengan sudut tekuk 90 derajat dan sudut2 lainnya.

mesin bending plat NC made in China

Untuk mesin tekuk plat (press brake) yang kami ageni adalah merk BAYKAL dari Eropa.

Kenapa Harga Mesin Berbeda-beda? Apa sih bedanya mesin bagus dengan mesin murahan?

Kualitas body mesin bending plat merk BAYKAL adalah sangat bagus karena menggunakan jenis material ST44-2 dari Jerman.

Dimana mesin lain bisa jadi hanya menggunakan ST37 sebagai material bodynya.

Kualitas body mesin di mesin Tekuk Plat sangatlah penting karena bodylah yang paling menentukan layak tidaknya mesin bending digunakan.

Di mesin BAYKAL material body disusun dan disambung dengan teknik pengelasan yang akurat, setelah itu dilakukan proses heat treatment untuk stress relieving.

Banyak mesin brand lain tidak melakukan proses stress relieving. Kita tinggal tanyakan saja berapa proses pembuatannya, kalau proses pembuatannya sangat cepat 15-30 hari, kemungkinan besar mesin tersebut tidak mengalami proses stress relieving.

Stress Relieving ini sangat penting karena akan mempengaruhi faktor usia dari body mesin jika dikenai beban berulang.

Perlu kita ketahui bahwa, hampir semua komponen lain selain body mesin bisa diganti baik type maupun merknya seperti pompa hidrolik, selenoid valve, motor listrik, encoder, kelistrikan, kontrol panel, dll. tetapi untuk body mesin press brake tidak bisa.

Jika body mesin mengalami kerusakan/crack itu berarti berakhirnya usia pakai mesin tersebut

Mungkin body mesin bisa dilas kembali, disambung lagi, tapi mesin seudah mengalami deformasi, dan itu berpengaruh sekali dengan tingkat kepresisian produk yang dihasilkan.

mesin CNC press brake merk BAYKAL made in Eropa

Begitu ditemukan body mesin tekuk plat mengalami defleksi atau bahkan crack itu adalah tanda berakhirnya usia pakai dari mesin bending tekuk plat tersebut.

SPESIFIKASI TEKNIS

Mesin Tekuk Plat dari sistem kontrolnya terbagi menjadi 3 macam.

  • Mesin Tekuk Plat Manual
  • Mesin Bending Plat NC
  • Mesin Press Brake CNC 

Jika ada kebutuhan tentang mesin tekuk plat, bending plat, press brake baik CNC maupun NC silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Mesin Roll / Gulung /Bending Plat (Plate Bending Machine)

Mesin bending roll plat adalah mesin yang berfungsi menggulung plat sehingga membentuk kurva lingkaran ataupun elips dengan menggunakan rangkaian roll.

Mesin bending roll plat dari sistem penggeraknya terdiri dari mekanik, electrik dan hidrolik.

Mesin roll plat mekanik menggunakan tenaga manusia untuk memutar roll.

Mesin bending plat electric menggunakan listrik dan dibantu oleh rangkaian gearbox untuk menggulung plat.

Mesin gulung plat hidrolik adalah mesin yang paling umum dipakai untuk plat-plat dengan ketebalan tinggi karena tenaganya sangat besar.

PT. Tecno Mesin Indonesia mengageni pabrikan mesin Eropa dengan merk AKYAPAK.

Dibawah ini adalah keterangan tentang pabrik mesin AKYAPAK.

INTRODUCTION

AKYAPAK exports its merchandises more than 70 countries in 5 continents, has15.000 sqm technologic indoor production field.Akyapak manufactures 3 and 4rollers hydraulic and mechanical plate bending machines, profile bendingmachines, CNC and NC tube benders with mandrel, bordering machines, CNC DrillingMachines, CNC Plasma Cutting Machines, Urethane Rolling Machines, HorizontalBending Presses.

Mesin Bending Plat 4 Roll Merk AKYAPAK  AKBEND

Akyapak has been carrying on its ownactivities in Bursa since 1962 and increases its customers as sectoral and inquantities. AKYAPAK-AKBEND manufactures approximately 2.700 machines per ayear, with its 250 experienced staff.

As the solution partner of manufacturers invarious fields, spread to whole 5 continents, AKYAPAK – AKBEND, keeps on to itsinvestments about Research and Development continuously, and acts like adviserto the customers whose aim is to enhance their number of machines.

AKBEND – TRADE MARKOF AKYAPAK MACHINERY CO.

AKYAPAK never makes concessions tothe principle of  UNCONDITIONAL CUSTOMER SATISFACTION. With ournew line of AKBEND bending machines, we meet yourrequirements head on with new ideas and new energy.

AKYAPAK utilizes a totally customer focusedapproach. It starts from your order confirmation, until theproduction and on-site installation process completes. While your order specificationsare being met, AKYAPAK institutes processes to ensure the bestquality, aggressive cost control, and short lead time.

AKBEND bending machines areengineered and manufactured in modern production plantsequipped with the latest technologies, by a highlyskilled work force. We can deliver customized solutions tovarious requirements, anywhere worldwide. AKBEND is the qualitybrand name for your “bending machinery” and “WELLKNOWN QUALITY IN FIVE CONTINENTS…”

Pabrik Produksi Mesin Bending Plat AKYAPAK
Produksi mesin Roll Plat merk AKBEND

TECHNICAL SPECIFICATIONS

  • Data based uponsteel 240 N/mm2  YIELD POINT.

PLATE BENDING ROLLS’ CAPACITIES BECOME HALF OF THEIR USUAL PREBENDING CAPACITIES DURING THE REALIZATION OF CONE BENDING PROCESSES.

THE THICKNESSES AND THE LENGTHS ARE REDUCED TO MAXIMUM PREBENDING CAPACITIES’ HALFS.

A REGULAR PREBENDING PROCESS TO ROLL A PLATE INTO A CYLINDRICAL SHAPE REQUIRES PARALLELISM BETWEEN SIDE ROLLS AND TOP ROLL. THAT IS OBTAINED BY EQUAL BEARING LOADINGS AT THE END OF EACH SIDE ROLLS.

THE ABOVE MENTIONED LOADINGS CHANGE ACCORDING TO TILTING UP THE SIDE ROLLS TO OBTAIN CONES. THEN THE BEARINGS AT DROP END TAKES APPROXIMATELY 80% TO 100% OF THE WHOLE LOAD THAT APPEARS.

*** SINCE THE SWING GUIDES ARE DESIGNED ACCORDING TO THE LEVEL-ARM PRINCIPLE, THE MACHINE PROVIDES MORE POWER TO BEND THE MATERIAL AND BY THE HELP OF THIS POWER, PREBENDING GETS PERFECT AND THE STRAIGHT AREA IS DECREASED TO MINIMUM LEVEL.

mesin roll plat AKYAPAK

STANDARD EQUIPMENT

  • INDUCTION HARDENED ROLLS
  • DIGITAL DISPLAY
  • CONE BENDING DEVICE
  • TWO SPEED CONTROL
  • Machine body is steel construction ST-52.
  • All rollers mounted in bearing.
  • Separate control panel
  • Drop-end controlled from control panel in order to release easily bended metal sheet
  • Movement and parallelism adjustment of the rollers controlled from the control panel. (Ergonomic designed control panel which allows to control all the functions of the machine is independent from the machine.)
  • Central rolls are driven with hydraulic motor and reducer.
  • Electrical and hydraulic protection against overloads.
  • Hydraulic installation world wide known brands.
  • Electrical installation world wide known brands.
  • Suitable to “CE”.

Jika ada kebutuhan tentang mesin roll plat, bending plat, gulung plat baik manual maupun NC silahkan menghubungi saya

Saldy Kurniawan

HP: 081345-026234

email: kurniawan.saldy@gmail.com

Info Jual Mesin Pengerjaan Logam

Perkenalkan nama saya Saldy Kurniawan HP: 0819-06686988 dari PT. Tecno Mesin Indonesia.

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PT. Tecno Mesin Indonesia bergerak dibidang penjualan mesin fabrikasi logam.

Mesin fabrikasi logam yang kami jual tersedia baik secara stok maupun inden.

Mesin-mesin tersebut kami datangkan / import dari Eropa maupun Asia.

Kami menjamin garansi purna jual mesin yang kami supply baik servis maupun spare part.

Karena mesin tersebut akan digunakan secara terus menerus, jadi kami akan menjamin support layanan purna jual selama masa garansi secara gratis.

Kami juga melayani kontrak servis maupun panggilan servis untuk mesin-mesin diluar garansi maupun mesin yang dibeli dari supplier lain dengan biaya yang terjangkau.

Mesin-mesin tersebut meliputi sebagai berikut :

  1. Mesin Tekuk/ Bending Plat (Press Brake)
  2. Mesin Potong / Gunting Plat (Shearing Machine)
  3. Mesin Roll / Gulung / Bending Plat (Plate Bending Machine)
  4. Mesin Roll / Bending Profil / Siku / Hollow / Pipa / UNP / H-Beam / I channel / T channel
  5. Mesin Potong Laser (CNC Fiber Laser Cutting)
  6. Mesin Potong Plasma (Plasma Cutting)
  7. Mesin Drilling (CNC Beam Drilling Line)
  8. Mesin Pons (Punching Machine / CNC Turret Punch / CNC Index Punch)
  9. Mesin Gergaji Pita  (Bandsaw machine)
  10. Mesin Slitting
  11. Mesin Cut to Length
  12. Mesin Flanging
  13. Mesin Bodem
  14. Mesin Iron Worker
  15. Mesin Folding
  16. Mesin Produksi Pipa / Hollow
  17. dll.

Kami adalah pilihan yang bisa diandalkan untuk membantu anda dalam penyediaan mesin-mesin fabrikasi logam, terutama untuk pengerjaan plat logam.

Untuk itu silahkan hubungi :

Saldy Kurniawan HP: +62819-0668 6988 (WA, WeChat, Line, Telegram) 

email : jualmesinmachine@gmail.com

website company : www.tecnomesin.com