Arsip Kategori: bandsaw

Mesin Bandsaw COSEN tipe SH250R


“COSEN” Semi-Automatic Hinge-Type Horizontal Bandsaw Model: SH-250R 

The SH-250R is a large capacity; compact size machine requires less floor space when compared to other machines with the same capacity (10″). Featuring power roller feeding, hydraulic powered saw head,  this economical automatic band saw is an excellent choice for a diverse job shop
MACHINE SPECIFICATIONS    

MAXIMUM CUTTING
CAPACITY
Round
250 mm (10”)
Square
230 x 230 mm (9” x 9”)
Rectangle
230 H x 250 W mm (9” x 10”)
SAW BLADE
Speed
50Hz: 19, 31, 48, 78 mpm (62, 101, 157, 256 fpm)
60Hz: 23, 37, 58, 93 mpm (75, 121, 190, 305 fpm)
Size
3350 x 27 x 0.9mm  (132” x 1” x 0.035”)
Guide
Carbide Blade Guide
Cleaning
Powered Wire Brush
MOTOR OUTPUT
Saw blade
2 HP ( KW)
Vise Roller
1/4 HP (0.18 KW)
Hydraulic
1/4 HP (0.18 KW)
Coolant
1/8 HP (0.1 KW)
TANK CAPACITY
Hydraulic oil
15L
Coolant
40L
FEEDING
Power roller vise
NET WEIGHT
480 kg
GROSS WEIGHT
580 kg
Floor Space
1820 x 900 x 1040 mm

 

SH-250R Machine Features
Machine Structure:
Oversized hydraulic cylinder supports the rugged saw frame with heavy-duty universal ball joint accomplishing smooth & consistent down feed through the entire cutting cycle.  Special wear resistant DU bushing works inside the precision bore solid cast hinge and ground pivot shaft to ensure durability and long useful life.
Blade Drive:
The gearbox is specially designed to accept high lateral pressure. the Cosen design accepts more pressure during operation and will not create thermal distortion, providing long gearbox life under production conditions.
Step variable blade speed
Blade Guidance & Lubrication System:
Carbide blade guides with roller bearings pre-align the blade before entering carbide blade guides. This feature reduces wear on blade guides and blade, thus enhancing blade life.
The rigid guide arms are mounted on an extra wide dovetail slide for more solid and supportive surface. It also allows easy adjustment of guide arms.
One roller supports the blade from the top, giving it extra penetrating force. The carbide guides are relieved to allow coolant flow to lubricate and cool the blade as well as work piece.
Integral coolant system.
Adjustable  powered wire brush effectively removes chips from blade gullet.
Control & Automation:
The feed rate may be adjusted by setting the dial between 0 and 10. It allows adjustment feed rate according to the varying material types, which results in longer blade life, shorter cutting times, and better finishes.
A work height selector is located over the hydraulic cylinder and is used to adjust the blade to minimum clearance height over the work.
The control panel is clearly arranged and conveniently located on front of the machine, eliminating the need for the operator to reach over a moving blade. 
Out-of-stock switch
“Save-a-Blade.” At the end of a cut, when the blade is at its lowest position, the stock automatically backs off from the blade slightly to allow the blade to clear the work on its return to the starting position. This special “Save-a-Blade” feature prevents tooth deformities by eliminating this undesirable abrasion.
Preset piece counter with automatic power off
Safety:
Interlock design in electrical and hydraulic system prevents the saw from accidental start
Conduits protect all exposed electric wiring and hydraulic circuits.  All access doors and blade guards are painted alert orange for increased safety awareness.
Standard Accessories:
Adjustable material stop
Additional flushing hose for cleaning
Bi-metal saw blade
Tool Box with tools, leveling pads, and an additional wire brush
Operation & parts manual
 Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal fabrication), seperti mesin bending (press brake), potong plat (swing beam shearing), gunting plat (guillotine shearing), potong sudut (notching), roll plat (roll bending machine), pon (punching or turret punching), press (stamping), deep drawing (hydraulic press), plasma cutting (potong plasma), laser, water jet, marking, engraving, dll. termasuk Mesin Bandsaw COSEN anda bisa menghubungi saya di nomor HP 081345026234 / 085822116234 atau email kurniawan.saldy@gmail.com atau Saldy@pt-tmu.co.id, saya dengan senang hati berbagi pengetahuan tentang hal tersebut, terima kasih.
  
 

Mesin Gergaji Pita (Band Saw) Manual Horizontal

Mesin Gergaji Pita untuk Besi Baja (Band Saw) merk COSEN

Cosen’s Model MH-1016JA is an ideal machine tool for machine shops, maintenance facilities, fabrication shops, and limited production work.  The rugged construction insures many years of reliable, accurate performance.

MACHINE SPECIFICATIONS

MAXIMUM CUTTING

CAPACITY

Round
90°:  250 mm (10”)
45°:  230 mm (9”)
Square
90°:  230 x 230 mm (9” x 9”)
45°:  165 x 165 mm (6.5” x 6.5”)
Rectangle
90°:  230 H x 370 W mm (9” x 14.5”)
45°:  165 x 230 mm (6.5” x 9”)

SAW BLADE

Speed
60Hz: 23, 37, 58, 93 mpm (75, 121, 190, 305 fpm)
50Hz: 19, 31, 48, 78 mpm (62, 102, 157, 256 fpm)
Size
3550 x 27 x 0.9mm (132” x 1” x 0.035”)
Tension
Manual
Cleaning
Wire Brush
MOTOR OUTPUT
Saw blade
2 HP (1.5 KW)
Hydraulic
0.25HP (0.1875KW) (for SH-1016JA only)
Coolant
0.125 HP (0.1 KW)

TABLE HEIGHT

650 mm

VISE CONTROL

Manual

NET WEIGHT

432 kg (950 lbs)

GROSS WEIGHT

532 kg (1170 lbs)

FLOOR SPACE

1600x710x1110 mm (63”x28”x43.7”)

SHIPPING CASE

1700 x 787 x 1220 mm (67” x 31” x 48”)


MACHINE FEATURES

Machine Structure & Design:
Heavy-duty hydraulic cylinder plus precision ground hinge support and guide the rugged saw frame through the entire cutting cycle.  Special wear resistant DU bushing is used to ensure durability and long use life.
Cast iron quick set up vise features straight and miter cuts from 90 to 45 degrees.  It enables miter cutting at desired angles.
Large rugged base with built-in coolant & hydraulic systems offers both sound stability & all-in-one convenience.
Blade Drive:
A 2 hp motor, heavy-duty reducer, and variable step drive assembly with excellent mechanical design feature the essentials for production cutting.
The 4-speed transmission is equipped with the best worm gear speed reducer.  The worm shaft is hardened and ground. Together, they provide quiet, powerful, and trouble-free drive.
Blade Guidance & Lubrication System:
Carbide blade guides with roller bearings pre-align the blade before entering carbide blade guides. This feature reduces wear on blade guides and blade, thus enhancing blade life.
The rigid guide arms are mounted on an extra wide precision ground dovetail slide for more solid and supportive surface.  This rigid design owes to use of superior cast-iron which greatly reduces vibration and achieves better cutting result.
Two additional guides located on a central axis support the blade from the top, giving it extra penetrating force. The carbide guides are relieved to allow coolant flow to lubricate and cool the blade as well as work piece.
Integral coolant system.
Blade brush to remove chips from blade gullet.
Control & Automation:
Down feed rate & cutting pressure control. The feed rate may be adjusted by setting the dial between 0 and 10 via the hydraulic down feed valve.  The vast range of adjustment allows proper setting which results in longer blade life, shorter cutting times, and better finishes.
The control panel is clearly arranged and centrally located on top of saw head at chest level.
Material Clamping & Feeding:
Cast iron vises
Secure clamping via a dependable manual lead screw system with anti-slip hand wheel.
Safety:
Conduits protect all exposed electric wiring and hydraulic circuits.
Alert orange for blade guards and access doors
Standard Accessories:
Easy blade change with front access at waist level
Adjustable material stop
Bi-metal saw blade
Tools, leveling pads, and an additional wire brush
Operation & parts manual


OPTIONAL FEATURES

Infinitely variable blade speed—The variable stepless pulley drive assembly allows the operator to select the optimum speed for best performance in all cutting applications.

Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal fabrication), seperti mesin bending (press brake), potong plat (swing beam shearing), gunting plat (guillotine shearing), potong sudut (notching), roll plat (roll bending machine), pon (punching or turret punching), press (stamping), deep drawing (hydraulic press), plasma cutting (potong plasma), laser, water jet, marking, engraving, dll. termasuk Mesin Gergaji Pita untuk Besi Baja (Band Saw) merk COSEN Type MH-1016JA, anda bisa menghubungi saya di nomor HP 081345026234 / 085822116234 atau email kurniawan.saldy@gmail.com atau Saldy@pt-tmu.co.id, saya dengan senang hati berbagi pengetahuan tentang hal tersebut, terima kasih.

Mesin Drilling Beam CNC + Bandsaw + Marking Device

Mesin Drilling Beam CNC + Bandsaw + Marking Device

Mesin Drilling Beam CNC + Bandsaw + Marking Device
                  INTRODUCTION OF OUR 1ADM 600 CNC DRILLING MACHINE
The beam drilling center is considered as an integrated system.
And this system is consisting of Input Conveyor + Beam Drilling Center + Marking Unit + Output Conveyor.
With the 1ADM 600 CNC (Computer Numeric Control) you will be able to control all the machine systems.
To drill the steel beams used on metal bridges and constructions, the profile should be located on the input conveyor. Then it will be brought to its position by the CNC Control with servo motor unit.
The ADM 600 CNC Machine blocks the positioned beam with hydraulic remoted special clamp jaws. The drilling process is performed by 1 Drilling Unit on 3 different axis. The drilling unit is controlled on their axis with the servo motor through the CNC, special variable screw drive groups and liner ball bearings. The drilling tools have got internal cooling system with pressure air-cooling water spray. The spindle has got 2 pcs ATC with 4 tools capacity.
We are using Mitsubishi servo motors, Thomson Neff (INA) screw drives, INA linear guides, Parker hydraulics and Rohm drills blocking unit on our machine.
Marking process is performed by dot system on beam side with a special machine. This process could be completed as an independent step at any time. There is no need to feed the material to the machine while marking because the marking head turns by CNC and move 150 mm horizontally.
Processed beams will be carried to the output conveyor. The carriers of the output conveyor are conducted with a reducer.
In order to facilitate the movement of the beam on the conveyor, there is a CLUTCH which allows cutting the mechanical connection between the carriers and the gearbox with motor.
 
INFEED CONVEYOR (FOR BARS UP TO 12 Meters) OPTIONAL 20 Meters
Powered roller way to feed up to 12 meters. Rolls are suitably spaced to allow the eventual insertion of cross loading tables.
a. rolls centerline distance                                  750 mm in the first conveyor
b. rolls centerline distance                                 1500 mm in the other 3 conveyors
c. rolls real width                                              650 mm
d. drive motor                                                  servo control
WORKING UNITS
MONO DRILLING HEAD
Drill heads of mono spindles model, in normal position it drills the center of the profile , at –90° drills the left side of the profile , at +90° drills the right side of the profile.
-90° or +90° positioning is performed by servomotor and the drill head get locked mechanically to the desired position. To take mono spindle to other positions first the mechanical lock getting unluck then it comes to the desired position by servo motor.
            Maximum drilling capacity at 52 KG/mm² tensile strength 32 mm
           
Spindle main motor: 7 kW (continuous power)
           
            Sensitive driver speed change unit ensuring rapid feed, drilling and rapid return of the drill. The system, there is no need to adjust cams, and also possible to use twist drills of different lengths to compensate material distortion thus reducing the cycle time.
            Mist air-oil coolant system operated  pneumatically and has got 2 different coolant systems.
Hydraulic double jaw vice assembly;
Automatic hydraulic double jaw vice assembly ensuring positive clamping of the work piece during the drilling operation, both horizontally and vertical.
Clamping jaws can operate unilaterally fixed reference for the working area on the beam flange. Clamping jaws close and open automatically and their control is included in the working cycle. No special program functions are required, holes by reference to the working area axis can be drilled as per program.
OUTFEED CONVEYOR (FOR BARS UP TO 12 M)
Carriage supporting structure for 12 meters long sections as standard, optional up to 20 meters conveyor can be requested.
Carriage is made by pincher for longitudinal positioning of the profile, controlled by CNC. The pincher can be rotated and adjusted to clamp both working area and flange of the section its arm can be lifted by operator by means of push button through an a.c. motor
                     Roll centerline distance         750 mm and 1500 mm
                 
                     Rolls real width                        650 mm
                                          
HYDRAULIC AND PNEUMATIC SYSTEM
Hydraulic power pack is generating the high working pressure as well as the low pressure for the working units and for the auxiliary circuites.
Hoses and connections
Circuit for cooling with air-oil heat exchanger
Hydraulic system is completed by solenoid valves and connected hoses.
Pneumatic system consists of solenoid valves and it is connected to machine system.
Electric system cabinet containing power and control equipments for the units positioning axes and for the auxiliary services. Control cabinet and electric cabinet are cooled by ventilator, also coolant air is filtered as well.
.
OPTIONS FOR THE INFEED CONVEYOR
4 meters extension to the infeed conveyor with respect to the standard length to allow processing of bars up to 12 meters long.
8 meters extension to the in feed conveyor with respect to the standard length to allow processing of bars up to 20 meters long.

 

TECHNICAL FEATURES OF 1ADM 600 CNC DRILLING MACHINE

Control Panel
CNC ( PC MITSUBISHI )
Mono Spindle Unit
1 ( working in 3 directions )
Drilling Diameter Ø
10 – 32 mm
Number of Spindle Turning per Minute
200 – 3000 rpm
Spindle Motor Power
7 kW
Maximum H – Beam
600 * 300
Tool Changing Unit
1 ATC with 4 tools
Threading – Tapping Unit
Optional
Input Conveyor Length
12 meters , Standard
Output Conveyor Length
12 meters , Standard
Central Lubrication System
Standard
TOOL COOLING
1.    Cooling Fluid / Air Micro Spray System for external cooling.
2.    Cooling fluid / air micro spray system from inside of the tool ( through spindle unit) for the internal cooling.
STANDARD
While changing internal cooling to external cooling ; the pressured air and coolant liquid hose need to be connected to external cooling joint.
Swarf Container
Optional ( Needs a special channels on the foundation floor )
Internal Cooling for Electronic Control Panel
Standard
Internal Cooling for Electronic Control Panel with Air-Condition
Standard
Technical Documentation
Standard
Maximum linear weight of the section
300 Kg

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITY  OF 1ADM 600 CNC DRILLING MACHINE

ANGLE
minimum
mm
80 * 80 * 8
maximum
mm
250 * 250 * 28
U CHANNEL
minimum
mm
80 * 45 * 6
maximum
mm
400 * 110 * 14
HEA
minimum
mm
96 * 100 * 5
maximum
mm
600 * 300 * 30
HEB
minimum
mm
100 * 100 * 6
maximum
mm
600 * 300 * 15,5
HEM
minimum
mm
120 * 106 * 12
maximum
mm
572 * 306 * 21
H WELDED
PROFILE
maximum
mm
600 * 300 * 80
IPE
minimum
mm
80 * 46 * 3,6
maximum
mm
600 * 220 * 19
IPN
minimum
mm
80 * 42 * 3,9
maximum
mm
550 * 200 * 19

 

 

ADM 600 CNC DRILLING MACHINE

MODEL
QTY.
1ADM 600 CNC DRILLING MACHINE STANDARD WITH 12 METERS INFEED & 12 METERS OUTFEED CONVEYORS
 + BANDSAW
 + MARKING DEVICE
1
1
1
STANDARD
OPTIONAL
OPTIONAL