Arsip Kategori: akyapak

Mesin Bodem / Dish End Press Machine

DISH END PRESS BMBP-400×4000

 

DISH END PRESS BMBP-400×4000

TECHNICAL SPECIFICATIONS

Piston working stroke
500 mm
Uprights distance
4100 mm
Max. Working pressure
250 bar
Nominal force
400 tons
Piston descent speed max.
8 m/min
Piston working speed max.
110 cm/min
Piston fast return speed max.
8m/min
Total power
77 kw
Max. Length mm
6.000
Max. Width mm
5.600
Max. Height mm
4.000
Weight (appr.) kg
66.000
Specifications and machines appearances are subject to change without notice.
STRUCTURE
·       The machine frame built of high strength materials. All body parts welded and stress relieved prior to machining in order to meet tight manufacturing tolerances for appropriate assembling and maintenance
·       The dies made of special grade of material and heat treated.
·       All groups undercoated of special quality of chemical for high corrosion resistance
·       Safety barriers at top of the press body and stair for maintenance.
·       All cylinder bodies and pistons are hardened and tempered, chrome plated and grounded
·       Low number of greasing points by using self-lubricated components and besides that long lifetime

 COMPONENTS

The machine is equipped with a colored Touch Panel SIEMENS.  Easy to operate main cylinder, manipulators positions, to stop/start at any position, and diagnostic/alarms of all the functions. All controls can be seen on screen and buttons on control pulpit. Electric motors to power hydraulic pumps.

STANDARD EQUIPMENT

Main groups;
        Mobile control pulpit
        Press body
        Front manipulator
        Rear manipulator
·       Fully hydraulic machine
·       Die holder unit on the main cylinder x1
·       Speed fast-slow selection of the main cylinder
·       Main cylinder digital position read out
·       Working pressure manometer x1
·       Hydraulic components Parker or equivalent
·       Electrical components Siemens, Telemecanique, Schneider
·       All the controls on control pulpit by only one operator
·       Independent control of the manipulators, synchronized with main cylinder movements x2
·       Motorized rolls in order to rotate the plate x2
·       Counting and presetting of the main cylinder movements and plate rotation
·       Air cooling system for hydraulic oil x2
·       Stair for cylinder maintenance
·       Emergency button
·       Instruction Manual in English, hydraulic and electric projects, foundation drawing and all other tools required to operate the machine

TERMS AND CONDITIONS

WARRANTY:
     12 months or 2500 working hours (which comes first) after the first date of installation completed. 18 months from the shipment date from manufacturer factory. The machine is under warranty of any defective materials, workmanship or standard equipment.
   Any reparation by any other party without written approval of manufacturer breaks the warranty. Manufacturer is the only one responsible to fix the problem in such cases and this service cost will be charged to customer.
     If any part change is required under warranty period, it is subjected to same warranty and its warranty starts at the date of mounting.
     If customer requires a service technician/engineer from the manufacturer during the warranty period, this service price will be quoted and agreed with customer.
       Any part which slides are subject to wearing so is not covered by warranty
    The defects caused of purposeful or inaccurate usage of machine is not under warranty. This will be evaluated by the manufacturer during the service time by the responsible technician/engineer.
      Manufacturer is not responsible for any monetary loss of the customer due to machine breakdown even the reparation is under warranty.
      If the reparation requires a functional test or trial after the completion, the cost of required plate/piece under responsibility of the customer. If one trial is not sufficient to check, more trials can be required by manufacturer in the same condition.
DELIVERY:  
     Price includes the delivery, the manufacturer will inform to customer about the date of shipment and delivery. The customer should warn to manufacturer in written for any law, rule, vacations, road construction work or any other issue at the customer country which may affect the delivery date. Otherwise, the manufacturer is not responsible of any delay or penalty.
    The insurance cost is under responsibility of the customer if required. The manufacturer is not responsible for any damage occurred during the transportation.
       The manufacturer doesn’t accept any penalty if it not specified and agreed on the order confirmation.
     In case the customer requires functional test at the manufacturer location prior to shipment, the labor, plate, energy or other expenses will be charged to customer. This will be quoted and agreed with the customer prior to test.
INSTALLATION AND TRAINING:
Foundation drawing to be sent to customer after the order confirmed.
User manual will be given customer after the installation completed.
The electric and air line connections and wiring, their channels, covers which may require for open foundation zones etc., should be provided by the customer. 

Untuk pasar Indonesia AKYAPAK – AKBEND menunjuk perusahaan saya PT Tecno Mesin Utama sebagai Agen Sales serta Service

Selain itu PT Tecno Mesin Utama memegang keagenan untuk servis dan sales untuk beberapa brand ternama seperti

  • AKYAPAK (Plate Bending Roll Machine, Profile Bending Roll Machine, CNC Beam Drilling Machine, CNC Plasma Cutting Machine, CNC Flange Drilling Machine, CNC Plasma Oxy Drilling Machine, Self Align Rotator, Positioner, Coloum Boom, dll)
  • YSD (Press Brake, Guillotine Shearing, Iron Worker, Power Press, Notching, dll.)
  • BAYKAL (Press Brake, Swing Beam Shear, Laser Cutting, Turret Punching, Index Punch, Plasma Cutting, Water Jet dll.)
  • JFY (CNC Turret Punch)
  • JORNS AG (CNC Folding and Shearing Machine)
  • WOOJIN (Panel Punching Press, Bush Bar Bender, Bush Bar Cutter, Bush Bar Punch, dll)
  • GOLDEN LASER (YAG Laser, Fiber Laser and CO2 Laser Machine)
  • COSEN (Band Saw, Billet Saw, Vertical Saw)

Jika anda tertarik atau berencana membeli mesin-mesin diatas, anda dapat mendiskusikannya terlebih dahulu dengan saya.

Hubungi nomor HP: 0813-45026234 atau 0858-22116234

atau email ke kurniawan.saldy@gmail.com atau saldy@pt-tmu.co.id

Mesin Bending Roll Profile Siku Hollow H Beam U Channel Strip merk AKYAPAK

Mesin Bending Roll Profile Siku Hollow H Beam U Channel Strip merk AKYAPAK

TECHNICAL SPECIFICATIONS OF APK 101 PROFILE BENDING MACHINE

Section Modulus
45 -80 cm3
Rolls Ø
315 mm
Shaft Ø
100 mm
Motor Power
11 KW
Bending Speed
5.4 m/min
Length
1435 mm
Height
1680 mm
Width
1220 mm
Weight
2240 kg
·       Data based upon steel 240 N/mm2  Yield Point.
The shafts are made of NiCrMo alloyed steel. The surface of the rolls are hardened by induction technique.
All types of the machines are produced in our own facilities. AKYAPAK machines are designed by our engineers with C.A.D. technologies. The shafts, rolls and gear system of the machine are produced by CNC machines. After first quality control, the components assemble by professional staff carefully. Then the machine is tested by quality control staff and is painted according to customer request.
 

STANDARD EQUIPMENT

·      Machine is fabricated of steel construction.
·      Rolls are driven by hydraulic motor + reducer.
·      Hardened rolls.
·      Shafts made of special steel, hardened and grounded.
·      1 directional manual adjustable guide rolls.
·      Horizontal – vertical working.
·      Torque limiting device protecting from overload during bending.
·      Lower rolls hydraulic moveable up and down.
·      Digital display for lower rolls.
·      Separate and moveable control panel.
·      Hydraulic and electric installation Bosch, Parker, Siemens, Telemecanique.
·      Manuel lubrication.
·      400 Volt / 50 Hz.
·      Suitable for “CE”.
Use and adaptation of Akyapak equipment is very simple.
We have in stock all kinds of hydraulic, electric, bearing and gearboxes spare parts in case of machine failures and also easy and quick services for all products are available.
All spare parts in Akyapak equipment are produced by such worldwide known suppliers as Siemens, Bosch, Rexroth, and Parker.
All Akyapak machines are confirmed with CE norms.

 

Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal fabrication), seperti mesin bending (press brake), potong plat (swing beam shearing), gunting plat (guillotine shearing), potong sudut (notching), roll plat (roll bending machine), pon (punching or turret punching), press (stamping), deep drawing (hydraulic press), plasma cutting (potong plasma), laser, water jet, marking, engraving, dll. anda bisa menghubungi saya di nomor HP 081345026234 / 085822116234 atau email kurniawan.saldy@gmail.com, saya dengan senang hati berbagi pengetahuan tentang hal tersebut, terima kasih.

 

Mesin Drilling Beam CNC + Bandsaw + Marking Device

Mesin Drilling Beam CNC + Bandsaw + Marking Device

Mesin Drilling Beam CNC + Bandsaw + Marking Device
                  INTRODUCTION OF OUR 1ADM 600 CNC DRILLING MACHINE
The beam drilling center is considered as an integrated system.
And this system is consisting of Input Conveyor + Beam Drilling Center + Marking Unit + Output Conveyor.
With the 1ADM 600 CNC (Computer Numeric Control) you will be able to control all the machine systems.
To drill the steel beams used on metal bridges and constructions, the profile should be located on the input conveyor. Then it will be brought to its position by the CNC Control with servo motor unit.
The ADM 600 CNC Machine blocks the positioned beam with hydraulic remoted special clamp jaws. The drilling process is performed by 1 Drilling Unit on 3 different axis. The drilling unit is controlled on their axis with the servo motor through the CNC, special variable screw drive groups and liner ball bearings. The drilling tools have got internal cooling system with pressure air-cooling water spray. The spindle has got 2 pcs ATC with 4 tools capacity.
We are using Mitsubishi servo motors, Thomson Neff (INA) screw drives, INA linear guides, Parker hydraulics and Rohm drills blocking unit on our machine.
Marking process is performed by dot system on beam side with a special machine. This process could be completed as an independent step at any time. There is no need to feed the material to the machine while marking because the marking head turns by CNC and move 150 mm horizontally.
Processed beams will be carried to the output conveyor. The carriers of the output conveyor are conducted with a reducer.
In order to facilitate the movement of the beam on the conveyor, there is a CLUTCH which allows cutting the mechanical connection between the carriers and the gearbox with motor.
 
INFEED CONVEYOR (FOR BARS UP TO 12 Meters) OPTIONAL 20 Meters
Powered roller way to feed up to 12 meters. Rolls are suitably spaced to allow the eventual insertion of cross loading tables.
a. rolls centerline distance                                  750 mm in the first conveyor
b. rolls centerline distance                                 1500 mm in the other 3 conveyors
c. rolls real width                                              650 mm
d. drive motor                                                  servo control
WORKING UNITS
MONO DRILLING HEAD
Drill heads of mono spindles model, in normal position it drills the center of the profile , at –90° drills the left side of the profile , at +90° drills the right side of the profile.
-90° or +90° positioning is performed by servomotor and the drill head get locked mechanically to the desired position. To take mono spindle to other positions first the mechanical lock getting unluck then it comes to the desired position by servo motor.
            Maximum drilling capacity at 52 KG/mm² tensile strength 32 mm
           
Spindle main motor: 7 kW (continuous power)
           
            Sensitive driver speed change unit ensuring rapid feed, drilling and rapid return of the drill. The system, there is no need to adjust cams, and also possible to use twist drills of different lengths to compensate material distortion thus reducing the cycle time.
            Mist air-oil coolant system operated  pneumatically and has got 2 different coolant systems.
Hydraulic double jaw vice assembly;
Automatic hydraulic double jaw vice assembly ensuring positive clamping of the work piece during the drilling operation, both horizontally and vertical.
Clamping jaws can operate unilaterally fixed reference for the working area on the beam flange. Clamping jaws close and open automatically and their control is included in the working cycle. No special program functions are required, holes by reference to the working area axis can be drilled as per program.
OUTFEED CONVEYOR (FOR BARS UP TO 12 M)
Carriage supporting structure for 12 meters long sections as standard, optional up to 20 meters conveyor can be requested.
Carriage is made by pincher for longitudinal positioning of the profile, controlled by CNC. The pincher can be rotated and adjusted to clamp both working area and flange of the section its arm can be lifted by operator by means of push button through an a.c. motor
                     Roll centerline distance         750 mm and 1500 mm
                 
                     Rolls real width                        650 mm
                                          
HYDRAULIC AND PNEUMATIC SYSTEM
Hydraulic power pack is generating the high working pressure as well as the low pressure for the working units and for the auxiliary circuites.
Hoses and connections
Circuit for cooling with air-oil heat exchanger
Hydraulic system is completed by solenoid valves and connected hoses.
Pneumatic system consists of solenoid valves and it is connected to machine system.
Electric system cabinet containing power and control equipments for the units positioning axes and for the auxiliary services. Control cabinet and electric cabinet are cooled by ventilator, also coolant air is filtered as well.
.
OPTIONS FOR THE INFEED CONVEYOR
4 meters extension to the infeed conveyor with respect to the standard length to allow processing of bars up to 12 meters long.
8 meters extension to the in feed conveyor with respect to the standard length to allow processing of bars up to 20 meters long.

 

TECHNICAL FEATURES OF 1ADM 600 CNC DRILLING MACHINE

Control Panel
CNC ( PC MITSUBISHI )
Mono Spindle Unit
1 ( working in 3 directions )
Drilling Diameter Ø
10 – 32 mm
Number of Spindle Turning per Minute
200 – 3000 rpm
Spindle Motor Power
7 kW
Maximum H – Beam
600 * 300
Tool Changing Unit
1 ATC with 4 tools
Threading – Tapping Unit
Optional
Input Conveyor Length
12 meters , Standard
Output Conveyor Length
12 meters , Standard
Central Lubrication System
Standard
TOOL COOLING
1.    Cooling Fluid / Air Micro Spray System for external cooling.
2.    Cooling fluid / air micro spray system from inside of the tool ( through spindle unit) for the internal cooling.
STANDARD
While changing internal cooling to external cooling ; the pressured air and coolant liquid hose need to be connected to external cooling joint.
Swarf Container
Optional ( Needs a special channels on the foundation floor )
Internal Cooling for Electronic Control Panel
Standard
Internal Cooling for Electronic Control Panel with Air-Condition
Standard
Technical Documentation
Standard
Maximum linear weight of the section
300 Kg

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITY  OF 1ADM 600 CNC DRILLING MACHINE

ANGLE
minimum
mm
80 * 80 * 8
maximum
mm
250 * 250 * 28
U CHANNEL
minimum
mm
80 * 45 * 6
maximum
mm
400 * 110 * 14
HEA
minimum
mm
96 * 100 * 5
maximum
mm
600 * 300 * 30
HEB
minimum
mm
100 * 100 * 6
maximum
mm
600 * 300 * 15,5
HEM
minimum
mm
120 * 106 * 12
maximum
mm
572 * 306 * 21
H WELDED
PROFILE
maximum
mm
600 * 300 * 80
IPE
minimum
mm
80 * 46 * 3,6
maximum
mm
600 * 220 * 19
IPN
minimum
mm
80 * 42 * 3,9
maximum
mm
550 * 200 * 19

 

 

ADM 600 CNC DRILLING MACHINE

MODEL
QTY.
1ADM 600 CNC DRILLING MACHINE STANDARD WITH 12 METERS INFEED & 12 METERS OUTFEED CONVEYORS
 + BANDSAW
 + MARKING DEVICE
1
1
1
STANDARD
OPTIONAL
OPTIONAL

Mesin Gulung Siku Pipa Profil Flat Bar Hollow Merk AKYAPAK

 

APK 121  PROFILE  BENDING  MACHINE

                 TECHNICAL SPECIFICATIONS OF APK 121 PROFILE BENDING MACHINE

Section Modulus cm3
70-120
Rolls Ø
390 mm
Shaft Ø
120 mm
Motor Power
15 KW
Bending Speed
4 m/min
Length
1985 mm
Height
2040 mm
Width
1450 mm
Weight
4.720 kg
·      Data based upon steel 240 N/mm2  Yield Point.
The shafts are made of NiCrMo alloyed steel. The surface of the rolls are hardened by induction technique.
All types of the machines are produced in our own facilities. AKYAPAK machines are designed by our engineers with C.A.D. technologies. The shafts, rolls and gear system of the machine are produced by CNC machines. After first quality control, the components assemble by professional staff carefully. Then the machine is tested by quality control staff and is painted according to customer request.

MODEL
QUANTITY

APK 121 HYDRAULIC PROFILE BENDING MACHINE (WITH STANDARD EQUIPMENT)
1
    STANDARD
HYDRAULIC GUIDE ROLLS
1 SET
STANDARD
SPECIAL GUIDE ROLLS FOR ANGLE MATERIALS
1 SET
STANDARD
DIGITAL DISPLAY
1
STANDARD

STANDARD EQUIPMENT:

·      Machine is fabricated of steel (ST-52) construction.
·      Rolls are driven by a hydraulic motor + reducer(planetary gearbox and gears).
·      Hardened rolls.
·      Shafts made of special steel, hardened and grounded.
·      Guide rolls a in TWO directions hydraulic adjustable.
·      One set standard rolls
·      Horizontal – vertical working.
·      Torque limiting device protecting from overload during bending.
·      Lower rolls hydraulic moveable up and down.
·      Digital display for lower rolls.
·      Separate and moveable control panel.
·      Hydraulic and electric installation Bosch, Parker, Siemens, Telemecanique.
·      Manual lubrication.
·      400 Volt / 3 phase / 50 Hz.
·      Suitable for CE, ISO 9001-2008, TSEK and TURQUM certificates.
OPTIONAL EQUIPMENTS
·      Special rolls for tubes, profiles and angles
·      Special tooling systems for bending U, I, H profiles
·      Spiral bending device
·      Variable Speed rotation
·      Digital display for hydraulic guide rolls
·      NC Playback Control System
·      CNC Graphic Control System

Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal fabrication), seperti mesin bending (press brake), potong plat (guillotine shearing), potong sudut (notching), roll plat (roll bending machine), pon (punching), press (stamping), plasma cutting (potong plasma) dll. anda bisa menghubungi saya di nomor HP 081345026234 / 085822116234 atau email kurniawan.saldy@gmail.com, saya dengan senang hati berbagi pengetahuan tentang hal tersebut, terima kasih.

Mesin Bending Siku Profile Pipa H Beam Kanal U C

 

MACHINE SPECIFICATION :

Roll Diameter (Standard rolls) 245 mm
Side Shafts Ø 80 mm
Rotation speed 4,2 m/min
Motor Power 5,5 + 1,5 KW
Length 1375 mm
Height 1540 mm
Width 1040 mm
Weight 1600 kg

 

The shafts are made of NiCrMo alloyed steel. Permukaan dari rolls dikeraskan dengan teknik induksi.

 

The machine is equipped with universal rolls. For each shaft, we supply 3 rolls as standard. (Total : 9 standard rolls) The surface of the rolls is not damaged for several years when the machine used in heavy jobs. For sensitive and special bending operations, we will recommend you special rolls. Ex : for tubes, angles.

 

All types of the machines are produced in our own facilities. Our engineers with C.A.D. technologies design AKYAPAK machines. CNC machines produce the shafts, rolls and gear system of the machine. After first quality control, the components assemble by professional staff carefully. Then the machine is tested by quality control staff and is painted according to customer request.

 

MODEL QUANTITY

 

APK 81 HYDRAULIC PROFILE BENDING MACHINE (WITH STANDARD EQUIPMENT) 1 STANDARD
HYDRAULIC GUIDE ROLLS FOR TWO SIDES INCLUDING SPECIAL GUIDE ROLLS FOR ANGLE MATERIALS 1 SET OPTIONAL

 

STANDARD EQUIPMENT

  • Machine body is steel (ST-52) construction.
  • Vertical Bending Shafts.
  • Electric drive on top roll via electric motor and reducer and gears.
  • Hardened rolls by induction technique.
  • Up and down moving of the both lowers rolls via hydraulic
  • In one direction adjustable manual guide rolls
  • Shafts made of special steel (42CrMo4), hardened and grounded.
  • Automatic speed compensation between the top roll and the two lower rolls without power loses.
  • Universal bending rolls that can be combined for bending most kind of beams, which means :

-Angle bar leg in and leg out

-T-bar leg in and leg out

-Flat bar on flat and on edge

-I, U and H beams the easy way

-Small square and round bars.

  • Digital display for lower rolls.
  • Hardened gears running in oil.
  • Control Panel from which all the functions of the machine can be controlled including speed control of the roll rotation and roll adjustment.
  • One set standard rolls
  • Horizontal – vertical working.
  • Torque limiting device protecting from overload during bending.
  • Separate and moveable control panel.
  • Hydraulic and electric installation Bosch, Parker, Siemens, Telemecanique.
  • Manual lubrication.
  • 400 Volt / 3 phase / 50 Hz.
  • Suitable for CE, ISO 9001-2008, TSEK and TURQUM certificates.

OPTIONAL EQUIPMENTS

  • Special rolls for tubes, profiles and angles
  • Special tooling systems for bending U, I, H profiles
  • Spiral bending device
  • Variable Speed rotation
  • Hydraulic adjustable guide rolls in two directions
  • Digital display for hydraulic guide rolls
  • NC Playback Control System
  • CNC Graphic Control System
mesin-roll-siku-vertikal- horizontal merk AKBEND
mesin-roll-siku-vertikal- horizontal merk AKBEND

Jika anda tertarik membeli atau berencana investasi atau sekedar diskusi tentang mesin, terutama dalam hal pengerjaan plat logam (sheet metal fabrication), seperti mesin bending (press brake), potong plat (guillotine shearing), potong sudut (notching), roll plat (roll bending machine), pon (punching), press (stamping), plasma cutting (potong plasma) dll.  termasuk Mesin Bending Siku Profile Pipa H Beam Kanal U C anda bisa menghubungi saya di nomor HP 081345026234 / 085822116234 atau email kurniawan.saldy@gmail.com, saya dengan senang hati berbagi pengetahuan tentang hal tersebut, terima kasih.